SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 339
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
54
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
12. Install the 3rd gear.
14. Insert three keys into 3/4 synchronizer hub and
synchronizer sleeve. Install the synchronizer spring in
offset so that it should not be missed out.
13. Install the synchronizer ring on the 3rd gear.
[Notice]
3/4 gear synchronizer sleeve have a step at edge. Place the
groove in hub to face the 3rd gear and align the synchronizer
key and the synchronizer ring groove in 3rd gear.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
55
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
17. Install the input shaft along with the 4th synchronizer
ring. Place the input shaft to face downward on the work
bench.
15. Install the 3/4 gear retainer ring.
16. Install the intermediate taper roller bearing by using a
press.
[Notice]
Apply the force on the inner race other than other points.
[Notice]
Adjust the end play between retainer ring and hub to a range
of 0.05 to 0.1 mm by using a thickness gauge.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
56
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
21. Install the reverse gear needle bearing.
18. To relieve the load to the shaft bearing, insert a special
tool.
19. Place the counter gear on the work bench with the same
manner.
20. Install the transmission adaptor on the input shaft and
the counter gear.
[Notice]
The reverse gear needle bearing has two bearing rows and
the others consist of two bearings.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
57
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
25. Install the 5/R gear retainer ring.
Notice
22. Install the reverse gear in the shaft.
24. Insert three keys into 5/R synchronizer hub and
synchronizer sleeve. Install the synchronizer spring in
offset so that it should not be missed out.
23. Install the synchronizer ring on the reverse gear.
[Notice]
Place the groove in hub to face the 5th gear and align the
synchronizer key and the synchronizer ring groove in reverse
gear.
[Notice]
Adjust the end play between retainer ring and hub to a range
of 0.05 to 0.1 mm by using a thickness gauge.
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