SsangYong Rexton. Manual — part 454

SSANGYONG Y200

1F3-36 DIESEL ENGINE CONTROLS

Test Procedure

1. Remove the screw plug (7) and seal (8) collect oil

in a suitable vessel.

Tools Required

617 589 09 21 00

Rl Adapter

617 589 10 21 00

RI Sensor

667 589 00 21 00

TDC Pulse Generator

YAD1FBL0

YAD1FBM0

8. Check engine oil level and adjust if necessary.

2. Install the Rl sensor 617 589 10 21 00 into the

governor housing of injection pump (1).

3. Connect the digital tester and TDC pulse generator

667 589 00 21 00 according to connection diagram.

4. Run the engine at idle speed and check the Rl

value on the digital tester

Notice: If out of standard, adjust the start of
delivery.

5. Stop the engine.

6. Remove the Rl sensor, digital tester and TDC pulse

generator.

7. Replace the seal and tighten the plug.

Installation Notice

Commercial Tools

Item

Digital Tester

With Pluse Generator

Without Pulse Generator

Tools

Tightening Torque

30 N•m (22 lb-ft)

Bosch, MOT 001.03

Hartmann & Braun. EOMT3

Bosch, ETD 019.00

Sun, DIT 9000

ALV, Diesel - Tester 875

RI valve

ATDC 14° - 16°

DIESEL ENGINE CONTROLS 1F3-37

SSANGYONG Y200

After Testing - Position Sensor (RIV Method)

Preceding Work:

Start of delivery test

1 Adjusting Screw
2 Bolt . . . . . . . . . . ... 23 N•m (17 lb-ft)
3 Fuel Injection Pump

4 Bolt . . . . . . . . . . ... 23 N•m (17 lb-ft)
5 Scale . ... Rl start of delivery = 14° - 16° ATDC

YAD1FBN0

SSANGYONG Y200

1F3-38 DIESEL ENGINE CONTROLS

10

20

30

40

0 T

YAD1BC10

YAD1FBP0

YAD1FBQ0

YAD1FBR0

Tools Required

617 589 08 21 00

Position Sensor

Adjustment Procedure

1. Position the No. 1 cylinder at ATDC 15°

Notice: Do not rotate the engine in opposite
direction of engine rotation.

2. Remove the bolt (2) at the supporting bracket.

Installation Notice

3. Remove the bolt (4) at the timing case cover.

Installation Notice

4. Turn the adjusting screw (1) until both lamps ‘A’,

‘B’ on the position sensor 617 589 08 21 00 light
up.

Tightening Torque

23 N•m (17 lb-ft)

Tightening Torque

23 N•m (17 lb-ft)

Notice: If the adjustment range is not adequate,
remove the injection pump and reinstall.

5. After adjusting, retighten all the bolt to the

specified torque.

To the right

To the left

Start of Delievery Retarded

Star of Delivery Advanced

DIESEL ENGINE CONTROLS 1F3-39

SSANGYONG Y200

After Testing - Digital Tester (RIV Method)

YAD1FBS0

1 Bolt . . . . . . . . . . ... 23 N•m (17 lb-ft)
2 Adjusting

Screw . To the right : start of delivery retarded

To the left : start of delivery advanced

3 Bolt . . . . . . . . . . ... 23 N•m (17 lb-ft)

Tools Required

617 589 09 21 00

Rl Adaptor

617 589 10 21 00

RI Sensor

667 589 00 21 00

TDC Pulse Generator

Service Data

Start of Delivery (RIV)

Ldling Speed

Item

Digital Tester

With Pulse Generator

Without Pulse Generator

Tools

Commercial Tools

ATDC 14° - 16°

720 - 820 rpm

Bosch, MOT 001.03

Hartmann & Braun, EOMT3

Bosch, ETD 019.00

Sun, DIT 9000

ALV, Diesel - Tester 875