SsangYong Rexton. Manual — part 365
SSANGYONG Y200
1B3-36 DIESEL ENGINE MECHANICAL
YAD1BC60
YAD1BC70
YAD1BC80
YAD1BC90
33. Remove the chain tensioner and seal.
34. Remove the bolt and separate the drive sprocket.
Notice: During removal, be careful not to drop the
sprocket and chain into the timing case.
Carefully pull off the chain and then pull out the
sprocket.
35. Remove the camshaft bearing cap bolts according
to the numerical sequence.
Notice: Remove the No.1 bolts first and then
remove the No. 2 bolts. Do not remove the bolts
at a time completely but remove them step by
step evenly or camshaft can be seriously
damaged.
36. Remove the bearing caps and then pull out the
camshaft(20) upward.
Notice: Be careful not to miss the locking washer.
37. Remove the locking washer.
Notice: Check the locking washer and replace if
necessary.
DIESEL ENGINE MECHANICAL 1B3-37
SSANGYONG Y200
YAD1BCA0
YAD1BCB0
YAD1BCC0
39. Remove the vacuum line from the vacuum pump.
40. Disconnect the vacuum pipe from thermo valve.
42. Remove the cylinder head bolts in numerical
sequence.
43. Remove the cylinder head and gasket.
38. Using the sliding hammer 116 589 20 33 00 (36)
and the threaded pin 116 589 02 34 00 (37), pull
out the sliding rail pins (25, 26) and remove the
sliding rail (24).
YAD1BCD0
41. Remove the socket bolts (13) of the chain box
using the T type socket wrench 116 589 03 07 00.
SSANGYONG Y200
1B3-38 DIESEL ENGINE MECHANICAL
YAD1BCE0
YAD1BCF0
YAD1BBE0
YAD1BCG0
Installation Procedure
1. Replace the cylinder head gasket.
2. Install the cylinder head onto the crankcase.
Notice: Align the cylinder head holes with the guide
pins.
3. Measure the length(L) of cylinder head bolts.
Notice: If the max. length is exceeded, replace
the bolts.
4. Coat the head contact surface of bolts and thread
with oil and insert them as shown.
- Cylinder head bolts arrangement
Bore
1 . . . . . . . . . . . .. M10 × 80
2 . . . . . . . . . . . .. M10 × 102
3 . . . . . . . . . . . .. M10 × 115
4 . . . . . . . . . . . .. M 8 × 50
5 . . . . . . . . . . . .. M 8 × 80
Max. Limit(L)
82 mm
104 mm
117 mm
Thread Dia.
M10
M10
M10
Length (L) when New
80 mm
102 mm
115 mm
DIESEL ENGINE MECHANICAL 1B3-39
SSANGYONG Y200
YAD1BCH0
YAD1BBD0
YAD1BCK0
YAD1BCL0
5. Tighten the cylinder head bolts to specified torque
and torque angle.
6. Install the socket bolts in the chain box using the
T type socket wrench 116 589 03 07 00.
Installation Notice
7. Connect the vacuum pipe to the thermo valve.
8. Connect the vacuum lines to the vacuum pump.
Tightening Torque
25 N•m (18 lb-ft)
Tightening
Torque
1st Step
2nd Step
Torque Angle
Wait for
Torque Angle
10 N•m (89 lb-in)
35 N•m (26 lb-ft)
90°
10 minutes
90°
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