SsangYong Rexton. Manual — part 11
DI0A-37
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
GENERAL INFORMATION
DI ENG SM - 2004.4
TIGHTENING TORQUE OF STANDARD BOLTS
Tightening Torque By Bolt Specification
Bolt
Diameter
M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
Pitch
0.5
0.7
0.8
1.0
1.25
1.25
1.5
1.25
1.75
1.5
1.5
1.5
1.5
1.5
1.5
2.0
Standard Tightening Torque
4T
5
12
24
41
88
190
190
350
330
550
830
1,200
1,700
2,300
2,900
2,800
7T
9
20
40
68
160
330
310
580
550
910
1,100
2,000
2,800
3,800
4,900
4,700
9T
13
30
57
99
230
470
450
840
790
1,300
2,000
2,900
4,000
5,400
7,000
6,800
Max. Allowable Tightening Torque
4T
7
16
32
55
130
260
250
460
440
730
1,100
1,600
2,200
3,000
3,900
3,800
7T
12
27
53
91
210
430
420
770
730
1,200
1,900
2,700
3,700
5,000
6,500
6,300
Tightening Torque (kg.cm)
9T
17
40
77
130
310
620
600
1,100
1,000
1,900
2,700
3,800
5,300
7,200
9,400
9,100
1. Metric bolt strength is embossed on the head of each
bolt. The strength of bolt can be classified as 4T, 7T,
8.8T, 10.9T, 11T and 12.9T in general.
2. Observe standard tightening torque during bolt
tightening works and can adjust torque to be proper
within 15 % if necessary. Try not to over max.
allowable tightening torque if not required to do so.
3. Determine extra proper tightening torque if tightens
with washer or packing.
4. If tightens bolts on the below materials, be sure to
determine the proper torque.
• Aluminum alloy: Tighten to 80 % of above torque
table.
• Plastics: Tighten to 20 % of above torque table.
Y220_0A034
ENGINE ASSEMBLY
SECTION
DI01
DI01-1
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
ENGINE ASSEMBLY
00
SECTION DI01
Table of Contents
STRUCTURE AND FUNCTION DESCRIPTIONS . . DI01-3
D27DT engine . . . . . . . . . . . . . . DI01-3
Engine performance curve . . . . . . . . . . DI01-8
General diagnosis . . . . . . . . . . . . . DI01-10
DIAGNOSTIC INFORMATION AND PROCEDURE .. DI01-15
Oil leak diagnosis . . . . . . . . . . . . .. DI01-15
Compression pressure test . . . . . . . . .. DI01-16
Cylinder pressure leakage test . . . . . . . DI01-18
Tightening torque . . . . . . . . . . . . .. DI01-19
REMOVAL AND INSTALLATION . . . . . . . .. DI01-22
Engine mounting . . . . . . . . . . . . ... DI01-22
DISASSEMBLY AND REASSEMBLY . . . . . . DI01-32
Components and special tools . . . . . . . . DI01-32
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