SsangYong Rexton. Manual — part 487
SECTION 3D
REAR AXLE
TABLE OF CONTENTS
General Description and Operation . . . ... 3D-2
Specifications . . . . . . . . . . . . ... 3D-2
Diagnostic Information and Procedures . . 3D-3
Component Locator . . . . . . . . . . . 3D-4
Rear Axle Assembly . . . . . . . . . . . 3D-4
Cross Sectional View . . . . . . . . . . 3D-5
Rear Axle Shaft Assembly . . . . . . . ... 3D-6
Maintenance and Repair . . . . . . . . .. 3D-8
On-Vehicle Service . . . . . . . . . . . .. 3D-8
Axle Shaft Assembly (With Disc Brake) . . .. 3D-8
Axle Shaft Assembly (With Drum Brake) . .. 3D-11
Rear Axle Housing . . . . . . . . . . .. 3D-13
Unit Repair . . . . . . . . . . . . . ... 3D-18
Axle Assembly . . . . . . . . . . . ... 3D-18
Differential Gear Assembly . . . . . . . 3D-19
SSANGYONG Y200
3D-2 REAR AXLE
Axle Shaft Type
Axle Housing Type
Differential
Reduction Ratio
Oil
Type
Gear
Gasoline + A/T
Diesel + A/T
Gasoline + A/T
Diesel + A/T
Capacity
Specification
Semi-floating
Build up
Conventional Type
Hypoid Gear
3.73
4.27
4.56
4.89
1.9L
SAE 80W/90 or API GL-5
GENERAL DESCRIPTION AND OPERATION
SPECIFICATIONS
REAR AXLE 3D-3
SSANGYONG Y200
DIAGNOSTIC INFORMATION AND PROCEDURES
Lack of Oil
Low Viscosity of Oil
Inferior Oil
Excessive Backlash of Ring Gears
Worn or Damaged Tooth of Ring and Pinion Gear
Worn or Damaged Tooth of Drive Pinion Gear
Wear of Side Bearing and Side Gear Spline
Bending of Axle Housing
Distortion of Differential Case
Wear of Pinion Shaft
Incorrect Drive Pinion Preload.
Incorrect Contact of Ring Gear and Pinion
Excessive Oil
Fault Seal of Carrier Contact Surface
Axle Housing Crack
Worn or Damaged Oil Seal
Worn or Damaged Tooth of Pinion or Side Gear
Wear of Pinion Shaft
Excessive Backlash of Pinion Gear and Side Gear
Excessive End-Play of Rear Axle Shaft
Incorrect Contact of Side Gear and Differential Case
Axle Housing Crack
Distortion or Poor Installation of Drive pinion Oil Seal
Damaged of Torn Drive Pinion Oil Seal
Loosened Bearing Collar
Worn or Damaged Universal Joint
Worn or damaged Axle Shaft Bearing
Lock of Oil
Insufficient Backlash of Gears
Excessive Preload of Bearing
Replenish
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Adjust
Reassembly
Adjust
Correct
Replace
Replace
Replace
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replenish
Adjust
Adjust
Checks
Phenomena
Noise
(During Straight
Driving)
Oil Leakage
Noise (During Turning)
Heating
Action
SSANGYONG Y200
3D-4 REAR AXLE
COMPONENT LOCATOR
REAR AXLE ASSEMBLY
YAD3D101
1 Axle Shaft/Tube
2 Stabilizer Bar
3 Spring Seat & Spring
4 Upper Arm
5 Shock Absorber
6 Lateral Rod
7 Input Shaft
8 Axle Housing
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