SsangYong Rexton. Manual — part 564
MANUAL TRANSMISSION 5B-13
SSANGYONG Y200
115 Bolt
116 Spacer Seal and O-ring
117 Pivot Pin
118 Back-up Switch
119 Transmission Case
120 Filler/Drain Plug
121 Plug
122 Bolt
123 Input Bearing Retainer
124 Oil Seal
125 Shim
126 Bearing Cap
127 Bearing Corn
128 Input Drive Shaft
129 Roller Bearing
SSANGYONG Y200
5B-14 MANUAL TRANSMISSION
ON-VEHICLE SERVICE
SEMI-REMOTE KIT
Removal Procedure
1. Remove the control housing arm insulator from the
semi-remote kit.
YAD5B120
YAD5B140
YAD5B130
2. Remove two snap rings and two screws using the
snap ring plier.
Notice: Do not reuse the damaged snap ring.
3. Disconnect the shift rod pin using the punch.
MAINTENANCE AND REPAIR
MANUAL TRANSMISSION 5B-15
SSANGYONG Y200
6. Push down the socket lining’s wing from the
control housing arm and disconnect the socket
lining and shift lever from the semi-remote kit.
YAD5B160
YAD5B170
YAD5B180
7. Remove the control housing arm by rotating the
clip pin.
8. Remove the retainer-ring from the U-joint assembly
using the snap ring plier.
YAD5B150
4. Remove the shift rod link from the semi-remote
kit.
5. Remove four metal bushing from the shift rod.
SSANGYONG Y200
5B-16 MANUAL TRANSMISSION
11. Remove the shift rail from the cover assembly
using the punch.
12. Pull out the shift rail from the cover assembly.
13. Inspect and clean all of the disassembled parts
and replace as needed.
YAD5B200
YAD5B210
YAD5B220
Installation Procedure
1. Insert the shift rail to the cover.
2. Pull the shift rail to the offset lever using the punch
and assemble them.
YAD5B190
9. Remove the pin from the U-joint assembly using
the punch.
10. Remove the U-joint assembly from the cover
assembly.
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