SsangYong Rexton. Manual — part 19
DI01-30
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
Y220_01041
29. Remove the transmission mounting bolts and separate the engine assembly from the transmission assembly.
Note
1. Before unscrewing the transmission mounting
bolts, remove the starter motor.
Mounting bolt
55 ± 5 Nm
Installation Notice
DI01-31
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
Y220_01042
30. Remove the engine assembly mounting nuts at both sides.
Installation Notice
Mounting Nut
55 ± 5 Nm
32. Put the removed engine assembly on the safety stand.
Y220_01043
31. Hook the chain on the engine brackets and carefully
pull out the engine assembly from the vehicle by using
a hoist or crane.
DI01-32
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
COMPONENTS AND SPECIAL TOOLS
Y220_01044
Injector puller
Injector copper washer
puller
Valve remover/installer
Pulley lock/wrench
HP pump lock
HP pump bearing puller
Fuel pipe wrench
Sealing caps
Glow plug puller
Engine lock
DISASSEMBLY AND REASSEMBLY
DI01-33
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
Preparations and Preceding Works
1. Remove the cylinder block drain plug and seal and
completely drain the residual coolant from the cylinder
block.
Inspection Before Disassembly and
Reassembly
4. Loosen the oil drain plug and completely drain the engine
oil.
Y220_01045
Y220_01046
Y220_01047
Notice
Replace the seal with new one once removed.
2. When the fan belt is installed, gently pump the belt shock
absorber mounting bolt (M19) 3 times.
3. Take off the fan belt while pushing the mounting bolt (M19).
Drain plug
25 ± 2.5 Nm
Tightening torque
30 Nm
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