SsangYong Rexton. Manual — part 18
DI01-26
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
15. Loosen the clamp on the intake manifold and remove the
intake air hose.
16. Remove the exhaust pipe mounting nuts from the turbo
charger.
Installation Notice
17. Remove the power steering inlet pipe and the outlet hose
from the power steering pump.
18. Remove the vacuum hose from the brake booster.
Installation Notice
Notice
Plug the openings of hoses and pump with caps not
to flow out the oil.
Tightening torque
25 ± 2.5 Nm
Installation Notice
Inlet pipe union nut
25 ± 2.5 Nm
Vacuum pipe union nut
(at vacuum pump side)
10 Nm
Y220_01024
Y220_01027
Y220_01028
Y220_01029
DI01-27
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
23. Disconnect the “ST” terminal and “+” terminal cables from
the starter motor.
20. Remove the engine oil heater outlet hose.
21. Disconnect the cables from the cylinder block and other
components.
(e.g., coolant temperature sensor cable and oil
temperature switch)
22. Disconnect the engine ground cable and the alternator
“+” terminal cable.
19. Remove the supply inlet, supply outlet and return hose
from the fuel filter.
Y220_01030
Y220_01031
Y220_01032
Y220_01033
Notice
1. When separating the hoses from the fuel filter,
plug the openings with caps so that the
contaminants will not get into the fuel system.
2. Mark on all the hoses not to be mixed each other.
Notice
Make sure to properly tighten the cable nuts when
installing. Otherwise, it may cause a poor ground or
electric charging problem.
Notice
Make sure to properly tighten the cable nuts when
installing. Otherwise, it may cause an engine starting
problem.
DI01-28
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
24. Disconnect the air conditioner compressor connector and
remove the inlet and outlet pipes from the compressor.
25. For the automatic transmission equipped vehicle, remove
the oil cooler pipes.
Note
The oil cooler pipes are connected to cylinder block
at both sides and bottom area of oil with brackets.
Installation Notice
26. Set up the special to the cooling fan pulley and remove
the cooling fan assembly. To make the removal easier,
loosen the radiator shroud.
Installation Notice
Y220_01034
Y220_01035
Y220_01036
Y220_01038
Cooling fan pulley bolt
10 ± 1.0 Nm
Pipe mounting bracket bolt
Pipe hose (radiator side)
union nut
25 ± 2.5 Nm
25 ± 2.5 Nm
DI01-29
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
Y220_01040
27. Remove the radiator shroud.
Installation Notice
28. Take off the fan belt from the engine.
Note
1. Insert a tool into the belt tensioner and rotate it
counterclockwise to take off the fan belt.
2. After installation of the fan belt, pump the belt
tensioner 3 to 4 times.
Y220_01039
Tightening torque
10 ± 1.0 Nm
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