SsangYong Rexton. Manual — part 507
REAR BRAKE 4C-19
SSANGYONG Y200
Installation Procedure
1. Install the wheel cylinder to the backing plate.
Installation Notice
Tightening Torque
8 - 12 N•m
(71 - 106 lb-in)
2. Install both brake linings between the wheel
cylinder and the bottom anchor plate. And then
install adjuster and each return spring.
3. Connect the parking cable.
4. The outside diameter of the lining set to Ø 253.08
- Ø 253.50 mm by rotating the adjuster screw.
YAD4C400
YAD4C410
YAD4C420
YAD4C430
SSANGYONG Y200
4C-20 REAR BRAKE
5. Install the plate and drum to the axle shaft
sequently.
6. Check that the brake drum is rotated properly by
hand.
Notice: Adjust the adjuster screw as needed.
7. Connect the brake pipe to the wheel cylinder.
Installation Notice
Tightening Torque
15 - 19 N•m
(11 - 14 lb-ft)
8. Bleed the brake system and verify the parking
brake operation.
Install the tire.
YAD4C440
YAD4C450
REAR BRAKE 4C-21
SSANGYONG Y200
UNIT REPAIR
WHEEL CYLINDER
Disassembly Procedure
1. Remove the upper brake return spring and remove
the wheel cylinder with pulling the upper lining
outside.
2. Disassembly the wheel cylinder assembly.
•
Remove the dust boot and do not reuse them
(1).
•
Remove the piston (2).
•
Remove the piston cup and do not reuse it (3).
•
Remove the spring assembly (4).
•
Remove the bleeder screw (5).
3. Clean all the parts with the denatured alcohol. Dry
the parts with unlubricated compressed air.
Bleeder Screw
7 - 10 N•m
(62 - 89 lb-in)
8 - 12 N•m
(71 - 106 lb-in)
Wheel Cylinder
Mounting Bolt
Notice: Lubricate the new seals, the piston, the
piston cup and the wheel cylinder bore with clean
brake fluid before assembly.
4. Installation should follow the removal procedure
in the reverse order.
5. Tighten the bleeder screw and wheel cylinder as
specified torque.
YAD4C460
YAD4C470
YAD4C480
SSANGYONG Y200
4C-22 REAR BRAKE
2. Pull out the lever pin (arrow) and Disconnect the
the parking brake lever and the adjuster lever.
3. Installation should follow the removal procedure
in the reverse order.
YAD4C500
PARKING BRAKE LEVER
1. Disconnect the parking brake lever and the
adjuster lever from the lining.
YAD4C490
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