SsangYong Rexton. Manual — part 337
M161 ENGINE MECHANICAL 1B2-31
SSANGYONG Y200
YAD1B6D0
YAD1B6F0
YAD1B6J0
Tools Required
116 589 20 33 00
Sliding Hammer
116 589 01 34 00
Threaded Pin
Removal & Installation Procedure
1. Remove the power steering belt pulley and A/C
compressor bracket.
2. Remove the oil line from power steering pump.
3. Rotate the crankshaft so that the piston of number,
cylinder is at ATDC 20 ° .
7. Remove the guide rail pin using the sliding hammer
116 589 20 33 00 (02) and the threaded pin 116
589 01 34 00 (03).
Notice: Apply the sealant on guide rail pin when
installation.
4. Put the alignment marks (arrows) on the timing
chain and camshaft sprocket.
5. Remove the chain tensioner.
Installation Notice
Notice: The flange bolt is designed to be used
only once, so always replace with new one.
6. Remove the intake and exhaust camshaft sprocket
(remove the camshaft adjuster assembly in E23
engine).
Installation Notice
Tightening Torque
1st step: 18 - 22 N•m
(13 - 16 lb-ft)
2nd step: 60° ± 5°
Tightening Torque
72 - 88 N•m
(53 - 65 lb-ft)
SSANGYONG Y200
1B2-32 M161 ENGINE MECHANICAL
YAD1B6K0
YAD1B6Q0
YAD1B6R0
8. Unscrew the bolts (A).
Installation Notice
10. Unscrew the bolts (1, 2) on timing gear case cover
and remove the timing gear case cover.
Installation Notice
9. Remove the belt pulley and vibration damper.
Installation Notice (Center Bolt)
Notice: Be careful not to damage the cylinder
head gas-ket.
11. Remove the radial shaft seal.
Notice: Installation note replace the seal with new
one.
12. Clean the timing gear case cover and crankcase
sealing surface.
13. Replace the O-ring with new one and apply the
sealant on the sealing surface.
Notice: Be careful not to stain the oil chamber of
chain tensioner with the sealant.
14. Installation should follow the removal precedure
in the reverse order.
15. Warm up the engine and check for oil leaks.
Tightening Torque
22.5 - 27.5 N•m
(16.6 - 20.3 lb-ft)
Tightening Torque
1st step: 200 + 20 N•m
(148 +15 lb-ft)
2nd step: 90° ± 10°
Tightening Torque
22.5 - 27.5 N•m
(16.6 - 20.3 lb-ft)
M161 ENGINE MECHANICAL 1B2-33
SSANGYONG Y200
CRANKSHAFT SEALING REAR COVER
Preceding Work:
Removal of the automatic transmission drive plate or flywheel
1 Bolt (M6 x 20, 6 pieces)
. . . . . . . . . 9 - 11 N•m (80 - 97 lb-in)
2 Radial Shaft Seal
3 Rear Cover
YAD1B6S0
4 Sleeve
5 Bolt (M6 x 85, 2 pieces)
. . . . . . . . . 9 - 11 N•m (80 - 97 lb-in)
6 Washer
SSANGYONG Y200
1B2-34 M161 ENGINE MECHANICAL
YAD1B740
YAD1B750
YAD1B760
YAD1B6T0
Tools Required
601 589 03 43 00
Crankshaft Rear Seal Installer
Removal & Installation Procedure
1. Unscrew the bolts (1) and (5) and remove the
closing cover by pulling the rear cover lug (arrows).
Notice: Be careful not to damage the oil pan
gasket.
7. Install the crankshaft sealing rear cover mounting
bolts and remove the crankshaft rear seal installer
601 589 03 43 00.
Installation Notice
6. Install the crankshaft rear radial seal and the
crankshaft sealing rear cover, using crankshaft
rear seal installer 601 589 03 43 00.
2. Clean the sealing surface of the crankcase and
the rear sealing cover.
3. Check the radial shaft seal and replace it if
necessary.
4. Apply the Loctite 573 to the rear cover sealing
surface.
5. Apply the engine oil to the dust lip of the radial
shaft seal.
Notice: Do not use the grease.
8. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
9 - 11 N•m
(80 - 97 lb-ft)
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