SsangYong Rexton. Manual — part 26
DI01-58
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
36. Remove the piston assembly from the cylinder block.
A. Unscrew the bearing cap bolts.
Installation Notice
* Tighten the bolts from #1 cap.
C. Remove the piston assembly through the cylinder.
Installation Notice
* Align the oil grooves in bearing cap and connecting
rod.
B. Remove the bearing caps and lower bearing shells.
Y220_01128
Y220_01129
Y220_01130
Y220_01131
Tightening torque
25 ± 2.5 Nm
35. Unscrew the bolts and remove the oil strainer assembly.
Installation Notice
Step 1
Step 2
55 ± 5.0 Nm
90° + 10°
Notice
Do not mix up upper and lower crankshaft bearing
shells.
DI01-59
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
D. Remove the snap ring piston pin from the piston.
E. Disassemble the piston and connecting rod.
F. Remove the piston rings from the piston.
Installation Notice
Replace the piston ring, bearing and snap ring with
new ones.
37. Lock the flywheel and remove the center bolt and
crankshaft pulley.
Installation Notice
38. Remove the timing chain cover assembly.
A. Remove the cover bolts.
Installation Notice
B. Hold the timing chain and remove the timing chain
cover by tapping it with a rubber hammer and a
screwdriver.
Installation Notice
Apply the sealant on the parting surface.
Y220_01132
Y220_01133
Y220_01134
Y220_01135
Tightening torque
325 ± 33 Nm,
90° + 10°
Tightening torque
10 ± 1.0 Nm
DI01-60
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
39. Remove the timing chain guide rail and timing chain.
• Remove the HP pump assembly.
41. Remove the crankshaft sprocket with a special tool.
Y220_01136
Y220_01138
Y220_01139
Y220_01137
40. Remove the HP pump bolts and the HP pump bracket
bolts.
DI01-61
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
Y220_01141
Y220_01140
Note
• Install in the reverse order of removal.
• Tighten the fasteners with the specified tightening torques.
• Replace the gaskets and bearings with new ones.
• Make sure to install the gaskets in correct direction.
42. Remove the flywheel and the crankshaft strainer.
Installation Notice
43. Unscrew the bolts and remove the crankshaft bearing
caps.
Installation Notice
Tightening torque
45 ± 5.0 Nm,
90° + 10°
Tightening torque
55 ± 5.0 Nm,
90° + 10°
Notice
• Remove the bearing cap bolts from inside to outside
with a pair.
• Do not mix up the crankshaft bearing caps and
shells.
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