SsangYong Rexton. Manual — part 546
AUTOMATIC TRANSMISSION 5A-159
SSANGYONG Y200
ON-VEHICLE SERVICE
TRANSMISSION
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the connectors from transfer case.
3. Disconnect the speedometer connector from
transfer case.
4. Disconnect the inhibitor connector, gear position
sensor connector and transmission case connector.
REPAIR INSTRUCTIONS
5. Remove the rear propeller shaft bolts.
Installation Notice
YAD5A080
YAD5A090
YAD5A100
6. Remove the cross member bolts and nuts.
Installation Notice
Tightening Torque
70-80 N•m (52-59 lb-ft)
Tightening Torque
70-80 N•m (52-59 lb-ft)
5A-160 AUTOMATIC TRANSMISSION
SSANGYONG Y200
YAD5A120
YAD5A130
YAD5A140
8. Remove the transfer case-to-transmission housing
bolts and remove the transfer case.
Installation Notice
10. Separate the locking clip on shift lever and remove
the shift rod.
Notice: Removal and installation performed when
the shift procedure should be lever is in ’D’ range.
11. Remove the oil cooler pipes.
Installation Notice
9. Disconnect the 10-Pins Plug connector from trans-
mission.
YAD5A110
7. Remove the front propeller shaft bolts from transfer
case.
Installation Notice
Tightening Torque
44 N•m (33 lb-ft)
Tightening Torque
70-80 N•m (52-59 lb-ft)
Tightening Torque
25-35 N•m (18-26 lb-ft)
AUTOMATIC TRANSMISSION 5A-161
SSANGYONG Y200
KAA5A2N0
12. Remove the service hole cover in the engine block.
13. Put the alignment mark for installation, and remove
the six mounting bolts for torque converter from
drive plate through the service hole by rotating
the engine and remove the torque converter.
Installation Notice
•
Screw the six bolts mounting the torque converter
through the service hole by using a mirror and
rotating the engine.
14. Remover the starter. Refer to Section 1E, Engine
Electrical.
Tightening Torque
42 N•m (31 lb-ft)
YAD5A150
15. Remove the extension housing to case bolts and
remove the transmission assembly.
Installation Notice
•
Be careful not to drop the torque converter while
removing the transmission.
16. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
55-65 N•m (41-48 lb-ft)
5A-162 AUTOMATIC TRANSMISSION
SSANGYONG Y200
UNIT REPAIR
REBUILD WARNINGS
Prior to rebuilding a transmission system, the following warnings are to be noted.
•
Ensure that, before replacing a transmission the cooler lines are flushed out to remove any debris. This can be
done by applying compressed air to the rear cooler line forcing oil and any contaminants out of the front cooler
line.
•
The cooler flow should be checked after the transmission has been fitted. With the front cooler line connected
and the rear line run into a suitable container, measure the flow over 15 seconds with the vehicle idling in park.
•
The flow rate should exceed 1 liter in 15 seconds.
•
Be wary of any situation where water enters the transmission. This may result in fluid foaming and leaking
through the breather.
•
Ensure that both earth straps (one at the battery terminal and one on the vehicle body) are connected in the
vehicle before connecting the positive side of the battery.
•
Follow the throttle position calibration procedure in this manual if the engine control module/ transmission
control module (ECM/TCM) is swapped.
KAA5A710
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