SsangYong Rexton. Manual — part 555
AUTOMATIC TRANSMISSION 5A-195
SSANGYONG Y200
KAA5A1Q0
KAA5A1R0
KAA5A870
KAA5A860
6. Install the 1-2 shift valve, plug and retaining pin.
7. Install the 2-3 shift valve and retaining pin.
4. Install the solenoid 5 damper guide and spring,
piston and retaining pin.
5. Install the 4-3 sequence valve, spring, plug and
retaining plate.
5A-196 AUTOMATIC TRANSMISSION
SSANGYONG Y200
KAA5A1S0
KAA5A1T0
KAA5A1U0
KAA5A850
8. Install the 3-4 shift valve and retaining pin.
9. Install the Clutch Apply Regulator (CAR) valve,
springs, plunger and retaining pin.
10. Install the solenoid supply valve, spring and
retaining plate.
Notice: This aluminum valve is easily damaged.
11. Install solenoid 6 plunger, spring and retaining pin.
12. Position the third feed ball (large nylon) in the valve
body and install the solenoid 6 filter.
13. Check the separator plate for burrs and damage.
R e p a i r o r r e p l a c e t h e s e p a r a t o r p l a t e a s
necessary.
14. Check the upper and lower valve body gaskets
for damage. Replace the gaskets as necessary.
15. Install the lower valve body gasket on the lower
valve body.
AUTOMATIC TRANSMISSION 5A-197
SSANGYONG Y200
KAA5A830
KAA5A1V0
KAA5A840
19. Holding the separator plate to the upper valve
body to prevent the check balls from falling out,
install the upper valve body on the lower valve
body. Install all screws finger tight then tighten
the screws to specification in the prescribed
sequence.
Installation Notice
20. Install solenoids 1, 2, 3, 4 and 6. Ensure the
solenoid is firmly secured by the retainer and that
the screw is tightened to specification.
Installation Notice
•
The wiring loom ground wire eyelet terminal is
secured beneath the solenoid 1 retainer.
16. Install the reverse lockout valve, spring, plug and
retaining plate. Ensure that the valve is correctly
oriented.
17. Position the five nylon ball checks in the upper
valve body.
18. Fit the upper valve body gasket. Install the separa-
tor plate over the upper valve body.
Tightening Torque
11-16 N•m (8-12 lb-ft)
Tightening Torque
8-12 N•m (71-106 lb-in)
5A-198 AUTOMATIC TRANSMISSION
SSANGYONG Y200
KAA5A1W0
KAA5A1X0
KAA5A1Y0
KAA5A1Z0
21. Install solenoid 5. Ensure that the solenoid is
pushed firmly into the valve body by the retainer
and that the screw is tightened to specification.
Installation Notice
22. Install the detent spring assembly (spring, support
plate and screw), ensuring that the screw is tight-
ened to specification. Check the spring for wear
or damage.
Installation Notice
23. Install the manual shift valve.
Notice: Be aware that the manual valve will fall out
of the valve body.
24. Align the valve body assembly on the transmission
case and install the manual valve lever to manual
valve link. Fit the long end of the link to the manual
valve first. Install the securing bolts and tighten
to specification in the specified sequence.
Installation Notice
Tightening Torque
8-12 N•m (71-106 lb-in)
Tightening Torque
20-22 N•m (15-16 lb-ft)
Tightening Torque
8-13 N•m (71-115 lb-in)
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