SsangYong Rexton. Manual — part 480
FRONT AXLE 3A-15
SSANGYONG Y200
YAD3A210
YAD3A220
YAD3A170
3. Install the steering knuckle to the upper/lower arm
and fix the split pin.
Installation Notice
4. Install the dust shield to the knuckle.
5. With full time transfer case only
•
Install the hub assembly to the axle shaft and
tighten the hexagon bolts applied the lock tight
(Blue color).
Installation Notice
Tightening Torque
100 - 130 N•m
140 - 160 N•m
140 - 160 N•m
Tightening
Torque
Lower arm
Upper arm
YAD3A200
Installation
Clean all the parts. Check O-ring, snap ring for the
wear and damage.
If damaged, replace them with new ones.
1. Inser t the axle shaft to the axle housing. Be sure
to insert the axle shaft to the housing.
Notice: When you inser t the axle shaft, be careful
not to damage the boots.
2. Install the steering knuckle to the axle shaft
exactly.
SSANGYONG Y200
3A-16 FRONT AXLE
6. With part time transfer case
•
Install the brake disc assembly and tighten the
fixing bolts.
Installation Notice
•
Install the disc brake caliper assembly to the
brake disc.
•
Align the hub body to the flange mounting hole
and insert it into the shaft.
Notice: When you insert the hub body, check the
o-ring for the damage.
YAD3A240
YAD3A250
YAD3A260
•
Insert the shin in order that the clearance
between snap ring and hub cover does not
exceed Max 0.2mm on condition that you pull
the shaft completely in outside direction. Fix
the hub body using the snap ring.
Tightening Torque
100 - 130 N•m
0.2, 0.3, 0.5, 1.0 mm
0.2 mm
Shim thickness
Max. clearance
•
Install the hub cover to the body and tighten it
as the specified torque.
Installation Notice
50 - 60 N•m
(37 - 44 lb-ft)
Tightening torque
YAD3A230
•
Install the front disc and tighten the hub nut &
washer. When you install then, align the hub
nut-washer to the shaft end and tighten the hub
nut as the specified torque. After bending the
groove part of shaft, apply the painting and
grease to the groove part.
Installation Notice
Tightening Torque
250 - 350 N•m
FRONT AXLE 3A-17
SSANGYONG Y200
8. Inser t the steering linkage ends to the steer ing
knuckle and tighten the slot nut.
Notice: When you install, replace the split pin with
new one.
Installation Notice
YAD3A280
YAD3A290
9. Install the wheel speed sensor and connect the
vacuum line (with ABS only).
Installation Notice
35 - 45 N•m
(26 - 33 lb-ft)
Tightening torque
6 - 8 N•m
(53 - 71 lb-in)
ABS wheel speed
sensor mounting bolt
10. Install the tire and test the braking force.
YAD3A270
7. Tighten the front disc brake caliper assembly
mounting bolts on condition that the front disc is
mounted.
Installation Notice
Tightening Torque
85 - 105 N•m
SSANGYONG Y200
3A-18 FRONT AXLE
2. Adjust the clearance between the retainer ring (5)
and locking hub (7) to the normal value by using
the appropriate shim (6).
Notice: Shim thickness 0.1, 0.2, 0.3, 0.5, 1.0 mm
3. Tighten the auto locking hub cap bolt to the
specified torque and order.
Installation Notice
VACUUM LINE
Removal/Installation
1. Be careful not to change the direction of valve
when connecting the check valve(11) with each
hose.
YAD3A310
YAD3A320
Tightening Torque
50 - 60 N•m
(37 - 44 lb-ft)
Normal
MAX. 0.2 mm
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