SsangYong Rexton. Manual — part 328
M162 ENGINE MECHANICAL 1B1-115
SSANGYONG Y200
Measurement of Mating Surface
1. Measure the height (H) of the cylinder head (refer
to Service data standard).
2. Check the mating surface of the cylinder head.
3. Mill the sharp edge of the combustion chamber.
4. Re-measure the height (H) of the cylinder head.
5. Seal the intake and exhaust valves.
6. Measure the dimension (T) between the camshaft
bearing and the valve system (refer to Service data
standard).
7. Mill the cylinder head valve seat (refer to Service
data standard).
Universal Tool
Surface Grinding Machine
Sceledum, Type RTY
Roaro
Schio/Italy
SSANGYONG Y200
1B1-116 M162 ENGINE MECHANICAL
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
N•m
22.5 - 27.5
35
40.5 - 49.5
9 - 11
60 - 70
22.5 - 27.5
72 - 88
40
40 + 5
90° + 10°
22.5 - 27.5
50 - 60
9 0 ° + 5 °
9 - 11
30
55
+ 9 0 °
+ 9 0 °
9 - 11
22.5 - 27.5
70
18 - 22
90° ± 5°
30
45 + 5
90° + 10°
21 - 25
25
9 - 11
18 - 22
90° ± 5°
38
9 - 11
22.5 - 27.5
22.5 - 27.5
25
15
40
22.5 - 27.5
9 - 11
Application
A/C Bracket Bolt
Armature Bolt in Camshaft Actuator
Belt Tensioning Pulley Nut
Camshaft Actuator Bolt
Camshaft Adjuster Mounting Nut
Camshaft Bearing Cap Bolt
Chain Tensioner Assembly
Chain Tensioner Screw Plug
Connecting Rod Bearing Cap Bolt
Cooling Fan Bracket Bolt
Crankshaft Bearing Cap Bolt
Crankshaft Sealing Rear Cover Mounting Bolt
Cylinder Block Drain Plug
Cylinder Head Bolt
Cylinder Head Cover Bolt
Cylinder Head Front Cover Bolt
Engine Mounting Bracket Nut
Exhaust Camshaft Sprocker Bolt
Exhaust Manifold and Pipe
Flywheel Mounting Bolt
Fuel Feed and Return Hose to Fuel Rail
Generator Carrier Bolt
Intake Air Duct Nut
Intake Flange Shaft Bolt
Lower Engine Mounting Nut
Oil Dipstick Guide Tube Bolt
Oil Drain Plug
Oil Filter Bolt
Oil Filter Cover
Oil Gallery Screw Plug in Cylinder Head
Oil Pan Bolt
M10
M8
M6
Lb-Ft
16.6 - 20.3
26
29.9 - 36.5
-
44 - 52
16.6 - 20.3
53 - 65
30
30 + 3.7
90° + 10°
16.6 - 20.3
37 - 44
9 0 ° + 5 °
-
22
41
+ 9 0 °
+ 9 0 °
-
16.6 - 20.3
52
13 - 16
90° ± 5°
22
33 + 3.7
90° + 10°
15 - 18
18
-
13 - 16
90° ± 5°
28
-
16.6 - 20.3
16.6 - 20.3
18
11
30
16.6 - 20.3
-
Lb-In
-
-
-
80 - 97
-
-
-
-
-
80 - 97
-
80 - 97
-
-
-
-
-
80 - 97
-
80 - 97
-
-
-
-
-
-
80 -97
-
-
-
-
-
-
M162 ENGINE MECHANICAL 1B1-117
SSANGYONG Y200
Application
Oil Pressure Relief Valve Screw Plug
Oil Pump Drive Sprocket Bolt
Oil Pump Mounting Bolt
Oil Pump Sprocket Bolt
Spark Plug Cover Bolt
Steering Pump Bolt
Tensioning Device Bolt
Timing Gear Case Cover Bolt
M8
M6
Torque Converter Mounting Bolt
Transmission Mounting Nut
Under Cover
Upper Engine Mounting Nut
Vibration Damper Center Bolt
Water Pump Pulley Bolt
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)
N•m
50
29 - 35
22.5 - 27.5
29 - 35
9 - 11
22.5 - 27.5
26 - 32
22.5 - 27.5
9 - 11
42
54 - 68
28 - 47
70
180 - 220
90° + 10°
22.5 - 27.5
Lb-Ft
37
21 - 26
16.6 - 20.3
21 - 26
-
16.6 - 20.3
19 - 24
16.6 - 20.3
-
31
40 - 50
21 - 35
52
133 - 162
90° + 10°
16.6 - 20.3
Lb-In
-
-
-
-
80 - 97
-
-
-
80 - 97
-
-
-
-
-
-
SSANGYONG Y200
1B1-118 M162 ENGINE MECHANICAL
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE
000 589 58 43 00
Chain Assembly
111 589 25 63 00
Thrust Piece
111 589 20 33 00
Sliding Hammer
103 589 02 09 00
Oil Filter Remover
YAD1B1W0
YAD1B2Y0
YAD1B0W0
YAD1B0Y0
YAD1B580
102 589 00 15 00
Drift
YAD1B3Y0
111 589 18 61 00
Lever Pusher
102 589 12 15 00
Drift
YAD1B3P0
111 589 01 59 00
Supporting Bar
YAD1B0X0
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