SsangYong Rexton. Manual — part 329
M162 ENGINE MECHANICAL 1B1-119
SSANGYONG Y200
SPECIAL TOOLS TABLE (Cont’d)
603 589 00 40 00
Fan Clutch Holder
615 589 01 33 00
Crankshaft Sprocket
Puller
119 589 00 43 00
Drift
601 589 03 14 00
Crankshaft Front Seal
Installer
617 589 00 10 00
Allen Wrench Socket
601 589 03 43 00
Crankshaft Rear Seal
Installer
602 589 00 40 00
Engine Lock
YAD1B1L0
YAD1B730
YAD1B790
YAD1B720
YAD1B4K0
YAD1B560
YAD1B2M0
YAD1B570
116 589 01 34 00
Threaded Pin
SSANGYONG Y200
1B1-120 M162 ENGINE MECHANICAL
SPECIAL TOOLS TABLE (Cont’d)
DW110-100
Valve Tappet Remover
YAD1B1A0
YAD1B0K0
DW110-120
Holding Pin
DW110-090
Connecting Hose
YAD1B0Z0
SECTION 1B2
M161 ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
other-wise noted.
TABLE OF CONTENTS
Maintenance and Repair . . . . . . . . ... 1B2-2
On-Vehicle Service . . . . . . . . . . . . 1B2-2
Engine Assembly . . . . . . . . . . . .. 1B2-2
Crankcase Ventilation System . . . . . . . 1B2-9
Generator . . . . . . . . . . . . . . 1B2-13
Engine Mount . . . . . . . . . . . . .. 1B2-14
Poly V-Belt . . . . . . . . . . . . . .. 1B2-16
Tensioning Device . . . . . . . . . . ... 1B2-18
Tensioning Device Shock Absorber . . . . .. 1B2-19
Poly V-Belt Inspection . . . . . . . . . .. 1B2-20
Cylinder Head Cover . . . . . . . . . . 1B2-22
Cylinder Head Front Cover . . . . . . . ... 1B2-24
Cylinder Head . . . . . . . . . . . . . 1B2-26
Timing Gear Case Cover . . . . . . . . .. 1B2-30
Crankshaft Sealing Rear Cover . . . . . . 1B2-33
Belt Pulley and Vibration Damper . . . . . . 1B2-35
Crankshaft Front Radial Seal . . . . . . . 1B2-38
Crankshaft Rear Radial Seal . . . . . . . . 1B2-40
Crankshaft . . . . . . . . . . . . . ... 1B2-41
Flywheel / Driven Plate . . . . . . . . . . 1B2-47
Camshaft Adjuster . . . . . . . . . . ... 1B2-50
Camshaft Sprocket Bolt . . . . . . . . ... 1B2-53
Camshaft . . . . . . . . . . . . . . 1B2-54
Camshaft Timing Position . . . . . . . . 1B2-57
Valve Spring . . . . . . . . . . . . . 1B2-59
Valve Stem Seal . . . . . . . . . . . .. 1B2-63
Chain Tensioner . . . . . . . . . . . ... 1B2-64
Timing Chain . . . . . . . . . . . . ... 1B2-68
Tensioning Rail . . . . . . . . . . . . 1B2-73
Cylinder Head Guide Rail . . . . . . . . . 1B2-74
Crankcase Guide Rail . . . . . . . . . .. 1B2-76
Crankshaft Sprocket . . . . . . . . . . 1B2-77
Piston . . . . . . . . . . . . . . . .. 1B2-79
Connecting Rod . . . . . . . . . . . ... 1B2-82
Piston Ring . . . . . . . . . . . . . .. 1B2-84
Oil Pan . . . . . . . . . . . . . . . 1B2-86
Engine Oil and Oil Filter Element . . . . . .. 1B2-88
Oil Pump . . . . . . . . . . . . . . . 1B2-91
Oil Pressure Relief Valve . . . . . . . . .. 1B2-93
Oil Non-Return Valve . . . . . . . . . . 1B2-94
Oil Dipstick Guide Tube . . . . . . . . ... 1B2-95
Unit Repair . . . . . . . . . . . . . . 1B2-96
Core Plugs in Crankcase . . . . . . . . .. 1B2-96
Cylinder Bore . . . . . . . . . . . . .. 1B2-98
Crankcase Mating Surface . . . . . . . . 1B2-100
Cylinder Head Mating Surface . . . . . . 1B2-102
Specifications . . . . . . . . . . . . . 1B2-104
Fastener Tightening Specifications . . . . . 1B2-104
Special Tools and Equipment . . . . . . 1B2-106
Special Tools Table . . . . . . . . . . 1B2-106
SSANGYONG Y200
1B2-2 M161 ENGINE MECHANICAL
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY
YAD1B4S0
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