Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 411

7A-192 AUTOMATIC TRANSMISSION (AW30-40LE)

244R200004

Disassembly steps

1. Detent spring

Remove detent spring from valve body.

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2. Manual shift valve

Remove manual shift valve.

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3. Upper valve body
4. No.1 gasket (Upper valve body side)
5. Valve body plate

Turn over assembly and remove twenty five bolts.

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Hold the valve body plate to the upper valve body.
Lift off upper valve body and plate as a single unit.
NOTE:
Be careful that the check balls and strainer do not
fall out.

6. No.2 gasket (Lower valve body side)
7. Lower valve body

AUTOMATIC TRANSMISSION (AW30-40LE) 7A-193

REASSEMBLY

240R200023

Reassembly steps

1. No.1 gasket (Upper valve body side)
2. Valve

body

plate

3. No.2 gasket (Lower valve body side)
4. Upper valve body

5. Lower valve body
6. Manual

shift

valve

7. Detent

spring

7A-194 AUTOMATIC TRANSMISSION (AW30-40LE)

244R200034

Reassembly steps

1. No.1 gasket (Upper valve body side)

Position new No.1 gasket ① on upper valve body.
Align a new No.1 gasket at each bolt hole.

244R200035

2. Valve body plate

Position valve body plate ② on No.1 gasket.
Align the plate at each bolt hole.

3. No.2 gasket (Lower valve body side)

Position new No.2 gasket on valve body plate.
Align a new No.2 gasket at each bolt hole.

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4. Upper valve body
5. Lower valve body

Place upper valve body with plate and gaskets on top
lower valve body.
Align each bolt hole and gasket in the valve body.

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Install twenty-five bolts to upper valve body.
NOTE:
Each bolt length (mm) is indicated in the figure.
Torque: 6.4 N････m (0.65 kg････m/57 Ib････in)

244R200004

6. Manual shift valve

Install manual shift valve.

7. Detent spring

Install detent spring..
Torque: 10 N････m (1.0 kg････m/87 Ib････in)

AUTOMATIC TRANSMISSION (AW30-40LE) 7A-195

LOWER VALVE BODY

DISASSEMBLY

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