Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 412

7A-196 AUTOMATIC TRANSMISSION (AW30-40LE)

Disassembly steps

1. Check

valve

2. Pressure relief valve
3. Strainer
4. Solenoid

S1

5. Solenoid

S2

6. Solenoid

S3

7. Retainer
8. Plug, spring and 1-2 shift valve

9. Retainer
10. Sleeve with plunger, spring and washer
11. Primary regulator valve
12. Clip
13. Pressure regulator plug
14. Retainer
15. Sleeve with accumulator control valve

and spring

16. Pin
17. Plug

244R200010

Disassembly steps

1. Check valve
2. Pressure relief valve

Remove check valve, pressure relief valve and springs.

244R200011

3. Strainer

Remove three strainers.

244R200012

NOTE:
Confirm clip, pin and three retainers are installed
correctly.

AUTOMATIC TRANSMISSION (AW30-40LE) 7A-197

244R200013

4. Solenoid S1
5. Solenoid S2

Remove each fixing bolt.
Remove the solenoid S1 and S2 from each bore.
Remove the O-rings form solenoid.

244R200014

6. Solenoid S3

Remove the fixing bolt.
Remove the solenoid S3 from the bore.
Remove the O-ring.

244R200015

7. Retainer

Remove the retainer with a magnetic finger by pushing
in the sleeve.

244R200016

8. Plug, spring and 1-2 shift valve

Remove the plug, spring and 1-2 shift valve.

244R200017

9. Retainer

Place a mark on the bevel when the retainer is
positioned.
NOTE:
When reassembling, position the retainer in the
same position.

7A-198 AUTOMATIC TRANSMISSION (AW30-40LE)

244R200018

Remove the retainer with a magnetic finger by pushing
in the sleeve.
WARNING:
There is a highly compressed spring inside-keep
away from your face.

244R200019

10. Sleeve with plunger, spring and washer

Remove the sleeve with the plunger, spring and
washer.

244R200020

Remove the plunger from the sleeve.

244R200021

11. Primary regulator valve

Remove the primary regulator valve from the valve
body.

244R200022

12. Clip

Using a screwdriver, remove the clip.
NOTE:
Tape the end of the screwdriver to prevent
scratching the valve body.

AUTOMATIC TRANSMISSION (AW30-40LE) 7A-199

244R200023

13. Pressure regulator plug

Remove the pressure regulator plug.

244R200024

14. Retainer

Remove the retainer with a magnetic finger by pushing
in the sleeve.

244R200025

15. Sleeve with accumulator control valve and spring

Remove the sleeve with the accumulator control valve
and spring.

244R200026

Remove the accumulator control valve and spring from
the sleeve.

16. Pin

Remove the pin with a magnetic finger.

17. Plug

Remove the plug.

244R200027

INSPECTION AND REPAIR

Inspect strainer

Inspect strainer for residual adhesive and damage, and
clean and replace as necessary.