Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1894
7A4-8 UNIT REPAIR (JR405E)
25ASSY019
•
Remove the 2-4 brake retainer and return spring.
26ASSY026
14.Carrier assembly (Carrier and low clutch assembly),
bearing, bearing race, and 2 – 4 brake assembly
•
Pull the carrier assembly, the bearing, the bearing race
and the 2-4 brake assembly (Dish plate, retaining plate,
drive plate, and driven plate) from the transmission case
at the same time.
•
Remove the bearing, the bearing race, and the 2-4
brake assembly from the carrier assembly.
27U-SPG02
•
Remove the 3 brake springs from the transmission
case.
28L&R06
15.Low and reverse brake
•
Remove the snap ring.
•
Pull the low and reverse brake free.
16.Rear extension (2WD) or Adapter case (4WD)
•
Rotate the transmission case so that the oil pan opening
is facing up.
•
Remove the 10 bolts and the rear extension (2WD) or
the adapter case (4WD).
UNIT REPAIR (JR405E) 7A4-9
29ASSY091
17.Output shaft
•
Pull the output shaft from the transmission case.
30ASSY089
•
Remove the bearing (with bearing race) from the
transmission case.
31ASSY124
18.Parking pawl, shaft, spring, and spacer
Remove the parking pawl, shaft, spring and spacer from
the transmission case.
36ASSY075
19.Actuator support
Remove the actuator support from the transmission case.
37ASSY074
20.Low one-way clutch inner race and bearing
•
Loosen the 7 bolts securing the low one-way clutch
inner race.
NOTE:
Loosen the bolts a little at a time as uniformly as possible
to prevent the inner race from tilting and becoming
jammed.
•
Remove the 6 bolts. Support the low one-way clutch
inner race with your hand and remove the final bolt.
7A4-10 UNIT REPAIR (JR405E)
39ASSY006
•
Remove the bearing and the low one-way clutch inner
race from the transmission case.
•
Remove the bearing from the low one-way clutch inner
race.
40ASSY005
21.Low and reverse brake return spring
Remove the low and reverse brake return spring from the
transmission case.
41L&R02
22.Low and reverse brake piston
•
Force compressed air (329kPa/4.0kg/cm
2
) through the
transmission case oil passages.
42ASSY004
•
Remove the low and reverse brake piston from the
transmission case.
UNIT REPAIR (JR405E) 7A4-11
CONTROL VALVE ASSEMBLY
01CV40
Disassembly steps
1. Oil strainer
Remove the 13 bolts and the oil strainer from the control
valve assembly.
02CV26
2. Harness assembly
Remove the harness assembly.
04CV21
3. Solenoid fixing plate
4. Harness bracket
•
Remove the 11 bolts and the solenoid fixing plate
together with the harness bracket.
05CV20
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