Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1893

7A4-4 UNIT REPAIR (JR405E)

04CV37

•

Inspect the bottom of the oil pan and strainer netting for

foreign material (clutch facing and metal shavings).

If there is an excessive accumulation of foreign material,

the oil strainer must be replaced.

Further inspection is required to determine the source of

the foreign material.

45CV29

5. Control valve assembly

•

Disconnect the 2 harness connectors leading to the

control valve.

UNIT REPAIR (JR405E) 7A4-5

244L300001

•

Remove the 12 bolts and the control valve assembly.

Number of bolts

Length

10

(A)

2 (B)

40 mm (1.57 in)
30 mm (1.18 in)

42ASSY118

NOTE:
Take care not to disturb the manual valve (inside the
control valve assembly).
Do not allow the pin to fall free (the pin prevents the valve
from turning).

7A4-6 UNIT REPAIR (JR405E)

10ASSY116

6. Converter housing

•

Position the automatic transmission so that the

converter housing is facing up.

•

Remove the 8 bolts and the converter housing.

11ASSY068

7. O-ring

Remove the O-ring from the input shaft.

12ASSY067

8. Oil pump assembly and bearing race

•

Remove the 8 bolts.

•

Use a slide hammer to remove the oil pump assembly

from the transmission case.

NOTE:
To prevent damage to the oil pump bolt hole threads,
hand-tighten the slide hammer as far as possible.

•

Remove the bearing race from the oil pump assembly.

•

Inspect the bearing race surfaces for damage.

14ASSY057

9. Input shaft

Pull the input shaft free.

15ASSY049

10.Clutch pack (Reverse and high clutch assembly) and

bearing

•

Pull the clutch pack free.

•

Remove the bearing from the clutch pack.

UNIT REPAIR (JR405E) 7A4-7

16ASSY047

11.High clutch hub, bearing, and bearing race

•

Remove the clutch hub, bearing (with bearing race),

and the bearing race.

•

Remove the bearing (with bearing race) and the bearing

race from the high clutch hub.

•

Inspect the bearing race surfaces for damage.

17ASSY040

12.Front sun gear, bearing, and bearing race

•

Remove the bearing, the front sun gear, and the bearing

race.

•

Remove the bearing and the bearing race from the front

sun gear.

•

Inspect the bearing race surfaces for damage.

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13.2-4 brake retainer

•

Remove the brake seal ring and the sleeve.

23ASSY030

•

Attach the spring compressor to the transmission case.

Spring compressor: 5-8840-2764-0

24ASSY029

•

Force out the 2-4 brake retainer and remove the snap

ring.

NOTE:
Overturning the spring compressor will damage the 2-4
brake retainer.

•

Remove the spring compressor.