Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1596

NOTICE

Before using this Workshop Manual to assist you in performing vehicle

service and maintenance operations, it is recommended that you

carefully read and thoroughly understand the information contained in

Section - OA under the headings “GENERAL REPAIR

INSTRUCTIONS” and “HOW TO USE THIS MANUAL”.

All material contained in this Manual is based on the latest product

information available at the time of publication.

All rights are reserved to make changes at any time without prior

notice.

THIS MANUAL INCLUDES FOLLOWING SECTIONS

SECTION

CONTENTS

2A

Frame and Bumper

2B

Sheet Metal

FRAME AND BUMPER 2A-1

SECTION 2A

FRAME AND BUMPER

TABLE OF CONTENTS

PAGE

Front Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 2A- 1

Removal and installation . . . . . . . . . . . . . . . . . . . . . . . 2A- 1

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2A- 2

Rear Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2A- 3

Removal and installation . . . . . . . . . . . . . . . . . . . . . . . 2A- 3

Rear Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2A- 4

Body Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2A- 6

Frame Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . ... 2A- 7

FRONT BUMPER

REMOVAL AND INSTALLATION

Removal Steps

▲

1. Front combination light
2. Bolt
3. Front bumper assembly

Installation Steps

3. Front bumper assembly

▲

2. Bolt
1. Front combination light

INDEX

2A-2 FRAME AND BUMPER

Important Operation - Removal

1. Front Combination Light
Disconnect the front combination light harness.

Important Operation - Installation

2. Bolt
Torque

N

⋅

m(kgf

⋅

m/lb

⋅

ft)

134.9

±

17.2 (13.75

±

1.75 / 99.6

±

12.7)

ADJUSTMENT

When the bolts fixing front bumper assembly are tightened,
adjustment should be made with shims fitted between the back
bar and front side bumper so that a clearance of 16.0 mm
(0.63 in.) is provided between the lower side of the fender and
the upper side of the front side bumper.