Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1801

UNIT REPAIR (JR405E) 7A4-71

03ASSY013

3. Carrier and low clutch assembly

Install the carrier and low clutch assembly to the

transmission case.

NOTE:
Do not allow the low clutch drum end to protrude beyond
the 2-4 brake plate contact surface (transmission case).

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4. Bearing

Install the bearing to the carrier and low clutch assembly.

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5. Driven plate, drive plate, retaining plate, and dish plate

(2 – 4 brake)

Install the 2-4 brake 5 driven plate (1), 5 drive plates (2),

retaining plate (3), and dish plate (4) in that order.

NOTE:

••••

The thickest driven plate (5.6 mm) must be installed

at the bottom (transmission case plate surface).

••••

Dish plate side with the identification mark must

face the retaining plate.

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7A4-72 UNIT REPAIR (JR405E)

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248L300008

09U-SPG2

6. 2 – 4 brake spring

Install the 2-4 brake springs (3) to the transmission case.

UNIT REPAIR (JR405E) 7A4-73

RTW37AMF0001-X

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7. Return spring and 2 – 4 brake retainer

•

Align the transmission case groove and the 2-4 brake

retainer projection.

•

Install the return spring and the 2-4 brake retainer.

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•

Install the spring compressor to the transmission case.

Spring compressor: 5-8840-2764-0

NOTE:
Carefully center the spring compressor to prevent damage
to the return spring.

•

Push the 2-4 brake retainer into place.

NOTE:
Do not push the brake retainer too far.
Damage to the return spring will result.

•

Install the snap ring.

7A4-74 UNIT REPAIR (JR405E)

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8. Sleeve and seal ring

•

Install the new sleeve and seal ring to the transmission

case.

192-4B22

•

Force compressed air (392 kPa/4.0 kg/cm

2

) through the

transmission case oil passage to 2-4 brake operation.

If the 2-4 brake does not operate, the seal ring may be

damaged or the parts may have been installed in the

wrong order.

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9. Bearing race, front sun gear, and bearing

•

Install the bearing race to the front sun gear.

NOTE:
Apply Vaseline to the bearing race and bearing to prevent
them from falling during the installation procedure.

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•

Install the front sun gear to the transmission case.