Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 962
4C1-18 FRONT WHEEL DRIVE
INSPECTION AND REPAIR
Make all necessary adjustments, repairs, and part replacements if wear, damage, or other problems are discovered
during inspection.
•
BJ assembly
•
DOJ case, ball, ball guide, ball retainer
•
Bellows
•
Bearing
•
Dust seal, oil seal
Visual Check
Inspect the following parts for wear, damage, or other
abnormal conditions.
FRONT WHEEL DRIVE 4C1-19
REASSEMBLY
Reassembly Steps
1. Axle case and differential
2. DOJ case
3. Bracket
4. Oil seal
5. O-ring
6. Snap ring
7. Bearing
8. Snap ring
9. DOJ case assembly
▲
10. Bolt
11. BJ shaft
12. Dust seal
▲
13. Bellows
▲
14. Band
▲
15. Ball guide
▲
16. Ball retainer
▲
17. Snap ring
▲
18. Ball
▲
19. BJ shaft assembly
▲
20. Circlip
▲
21. Bellows
▲
22. Band
4C1-20 FRONT WHEEL DRIVE
Important Operations
10.Bolt
Bolt Torque
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
82.4
±
7.8 (8.4
±
0.8/60.8
±
5.8)
13.Bellows
(1) Apply a thin coat of grease to the shaft for smooth
installation.
(2) Apply specified grease to the ½ space of the bellows.
14.Band
Note the setting direction.
After installation, check that the bellows is free from distortion.
15.Ball Guide
16.Ball Retainer
Install the ball guide with the smaller diameter side ahead onto
the shaft.
17.Snap Ring
Install the snap ring securing the ball retainer to the shaft.
FRONT WHEEL DRIVE 4C1-21
18.Ball
Bring the ball guide of the cage into alignment with the
projected portion of the ring on the ball retainer, then turn the
cage ½ pitch. Align the track on the ball retainer with the
window in the cage and install the six balls into position.
19.BJ Shaft Assembly
Apply specified grease to the half of the space of the DOJ case
(Approx. 50g (1.8 oz)).
20.Circlip
Install the circlip so that open ends are positioned away from
the ball groove.
21.Bellows
(1) Before installation, insert the appropriate amount of
specified grease into the DOJ case.
(2) Adjust the air pressure within the bellows by inserting a
screwdriver or equivalent, so that it equals atmospheric
pressure.
22.Band
After installation, check that the bellows is free from distortion.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст