Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 358

AUTOMATIC TRANSMISSION (AW30-40LE) 7A-281

TRANSMISSION CASE

DISASSEMBLY

249RY00001

Disassembly steps

1. Spacer
2. Pin
3. Manual valve lever shaft

4. Manual

valve

lever

5. Oil

seal

6. Oil

seal

7A-282 AUTOMATIC TRANSMISSION (AW30-40LE)

249RY00002

Disassembly steps

1. Spacer

Using a chisel, cut off the spacer and remove it from
the shaft.

249RY00003

2. Pin

Using a punch, drive out the pin.

3. Manual valve lever shaft
4. Manual valve lever

Pull the manual valve lever shaft out through the case
by the threads.

249RY00004

5. Oil seal
6. Oil seal

Using a screwdriver, remove the oil seal.

AUTOMATIC TRANSMISSION (AW30-40LE) 7A-283

REASSEMBLY

249RX00001

Reassembly steps

1. Oil

seal

2. Oil

seal

3. Spacer

4. Manual

valve

lever

5. Manual valve lever shaft
6. Pin

7A-284 AUTOMATIC TRANSMISSION (AW30-40LE)

240RY00021

Reassembly steps

1. Oil seal
2. Oil seal

Coat a new oil seal lip with multi purpose grease.
Using special tool, drive in the oil seal.
Oil seal installer : 5-8840-2169-0 (J-37232-2)

249RY00005

3. Spacer
4. Manual valve lever

Assemble a new spacer to the manual valve lever.

5. Manual valve lever shaft

Install the manual valve lever shaft to the transmission
case through the manual valve lever by the threads.

249RY00006

6. Pin

Drive in the pin with the slot at a right angle to the
shaft.

249RY00003

Match the spacer hole to the lever staking hollow and
stake the spacer to the lever.
Make sure the manual valve lever shaft turns smoothly.