Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1804

UNIT REPAIR (JR405E) 7A4-83

SERVICE STANDARD

Name

ATF DEXRON

Ⅲ

ATF

Quantity L

9.2

– 9.6

Seal ring clearance

mm (in) 0.10 – 0.25 (0.0039 – 0.0098)

Housing and inner rotor side clearance

mm (in) 0.02 – 0.04 (0.0008 – 0.0016)

Oil pump

Outer rotor and crescent clearance

mm (in) 0.02 – 0.15 (0.0008 – 0.0059)

Number of drive plate / driven plate

7/7

Standard mm

(in)

2.0

(0.079)

Drive plate facing thickness

Limit mm

(in)

1.8

(0.071)

Retaining plate and snap ring clearance

mm (in)

0.9 – 1.3

(0.035 – 0.051)

3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)

Available low clutch retaining plate thickness

mm (in)

4.8 (0.189)

Number of coil

9.9

Outside diameter

mm (in)

9.7

(0.382)

Free length

mm (in)

36.4

(1.433)

Low clutch

Return spring

Linear diameter

mm (in)

1.2

(0.047)

Number of drive plate / driven plate

5/5

Standard mm

(in)

2.0

(0.079)

Drive plate facing thickness

Limit mm

(in)

1.8

(0.071)

Retaining plate and snap ring clearance

mm (in)

1.2 – 1.6

(0.047 – 0.063)

4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)

Available high clutch retaining plate thickness

mm (in)

5.4 (0.213)

Number of coil

10.2

Outside diameter

mm (in)

8.0

(0.315)

Free length

mm (in)

27.1

(1.067)

High clutch

Return spring

Linear diameter

mm (in)

1.1

(0.043)

Number of drive plate / driven plate

2/2

Standard mm

(in)

2.0

(0.079)

Drive plate facing thickness

Limit mm

(in)

1.8

(0.071)

Retaining plate and snap ring clearance

mm (in)

0.6 – 0.9

(0.0236 – 0.035)

4.8 (0.189)
5.0 (0.197)
5.2 (0.205)

Reverse clutch

Available reverse clutch retaining plate thickness

mm (in)

5.4 (0.213)

Low one-way
clutch

Seal ring clearance

mm (in) 0.10 – 0.25 (0.0039 – 0.0098)

Number of drive plate / driven plate

6/6

Standard mm

(in)

2.0

(0.079)

Drive plate facing thickness

Limit mm

(in)

1.8

(0.071)

Retaining plate and snap ring clearance

mm (in)

0.7 – 1.1

(0.028 – 0.043)

5.2 (0.205)
5.4 (0.213)
5.6 (0.220)
5.8 (0.228)

Low & reverse
brake

Available low & reverse brake retaining plate
thickness

mm (in)

6.0 (0.236)

7A4-84 UNIT REPAIR (JR405E)

SERVICE STANDARD (Cont’d)

Number of coil

4.8

Outside diameter

mm (in)

11.2

(0.441)

Free length

mm (in)

22.3

(0.878)

Return

spring

Linear diameter

mm (in)

1.1

(0.043)

Number of drive / driven plate

5/5

Standard mm

(in)

2.0

(0.079)

Drive plate facing thickness

Limit mm

(in)

1.8

(0.071)

Retaining plate and retaining plate clearance

mm (in)

1.0 – 1.4

(0.039 – 0.055)

5.4 (0.213)
5.6 (0.220)
5.8 (0.228)
6.0 (0.236)
6.2 (0.244)

Available 2-4 brake retaining plate thickness

mm (in)

6.4 (0.252)

Number of coil

10.2

Outside diameter

mm (in)

6.9

(0.272)

Free length

mm (in)

22.5

(0.886)

2-4 brake

Return spring

Linear diameter

mm (in)

1.1

(0.043)

Output shaft

Seal ring clearance

mm (in) 0.10 – 0.25 (0.0039 – 0.0098)

Total end play

mm (in) 0.25 – 0.55 (0.0098 – 0.0217)

1.4 (0.055)
1.6 (0.063)
1.8 (0.071)
2.0 (0.079)
2.2 (0.087)

Total end play

Available oil pump bearing race thickness

mm (in)

2.4 (0.094)

Torque converter end play

mm (in)

67.0

(2.638)

UNIT REPAIR (JR405E) 7A4-85

SPECIAL SERVICE TOOL

ILLUSTRATION PART

NO.

PART

NAME

5-8841-0841-0

Holding Fixture

5-8840-0003-0

Holding Fixture Base

5-8840-2764-0

2-4 Brake Spring Compressor

5-8840-2767-0

High Clutch Spring Compressor

5-8840-2759-0

Low Clutch Spring Compressor

5-8840-2761-0

Oil Pump Oil Seal Installer

5-8840-2769-0

Rear Extension Oil Seal Installer

5-8840-2770-0

Rear Adapter Oil Seal Installer

5-8840-2758-0

Manual Shaft Oil Seal Installer

7A4-86 UNIT REPAIR (JR405E)

ILLUSTRATION PART

NO.

PART

NAME

5-8840-2763-0

Inhibitor Switch Set Plate