Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 942
REAR AXLE 4B-5
RECOMMENDED LIQUID GASKET
Type
Brand Name
Manufacture
Remarks
RTV*
Silicon Base
ThreeBond 1207B
ThreeBond 1207C
ThreeBond 1215
Three Bond
Three Bond
Three Bond
For Engine Repairs
For Axle Case
Repairs, T/M
Water Base
ThreeBond 1141E
Three Bond
For Engine Repairs
Solvent
ThreeBond 1104
BelcoBond 4
BelcoBond 401
BelcoBond 402
Three bond
Isuzu
Isuzu
Isuzu
For Engine Repairs
Anerobic
LOCTITE 515
LOCTITE 518
Loctite
Loctite
All
* RTV : Room Temperature Vulcanizer
Note :
1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.
2. Be careful to use the specified amount of liquid gasket.
Follow the manufacture's instructions at all times.
3. Be absolutely sure to remove all lubricants and moisture from the connecting surfaces before applying
the liquid gasket.
The connecting surfaces must be perfectly dry.
4. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface.
Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of greater
than 0.25 mm (0.01 in). Poor adhesion will result.
RECOMMENDED THREAD LOCKING AGENTS
LOCTITE Type
LOCTITE Color
Application Steps
LOCTITE 242
Blue
1. Completely remove all lubricant and moisture from the bolts and
the female threaded surfaces of the parts to be joined.
The surfaces must be perfectly dry.
LOCTITE 262
Red
2. Apply LOCTITE to the bolts.
LOCTITE 270
Green
LOCTITE 271
Red
3. Tighten the bolts to the specified torque.
4. Wait at least on hour before continuing the installation procedure.
4B-6 REAR AXLE
REAR AXLE ASSEMBLY
GENERAL DESCRIPTION
194 mm (7.6 in)
220 mm (8.6 in)
The rear axle assembly consists of the rear axle case, the differential carrier assembly, the rear hub assembly, and
the rear axle shaft.
The rear axle assembly supports the greater part of the vehicle weight including the load. It receives the engine
torque through the clutch, the transmission, and the propeller shaft, magnifies the torque at the final gear, and
delivers the torque at a right angle to the rear axle shaft.
REAR AXLE 4B-7
SERVICING
Rear Axle Oil Replacement
Oil Capacity
liters (US/UK gal.)
194 mm
1.5 (0.4/0.33)
220 mm
1.8 (0.48/0.4)
Specified gear oil
GL-5 (API grade)
Filler Plug and Drain Plug Torque
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
78.5
±
14.7 (8
±
1.5/58
±
11)
4B-8 REAR AXLE
AXLE SHAFT
DISASSEMBLY
1. Refer to Section 3E "WHEEL and TIRE" for road wheel Disassembly procedure.
2. Refer to Section 5 "BRAKE" for rear brake removal procedure.
Disassembly Steps
▲
1. Wheel and tire
2. Brake drum
3. Bolt and nut
4. Axle shaft assembly
5. Shim
▲
6. Bearing nut and lock washer
▲
7. Bearing holder
8. Bearing
9. Oil seal
▲
10. Bearing outer race
▲
11. Wheel pin
12. Oil seal
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