Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1908

7A4-64 UNIT REPAIR (JR405E)

412-4B09

•

Install the drive plate, driven plate, and the retaining

plate.

422-4B10

432-4B11

442-4B12

11.2 – 4 brake piston and 2 – 4 brake retainer

•

Install new seal ring to the 2-4 brake piston.

•

Install the 2-4 brake piston to the 2-4 brake retainer.

452-4B15

•

Install the 2-4 brake piston and the 2-4 brake retainer to

the transmission case.

Pay close attention to the retainer projection from the

case groove.

UNIT REPAIR (JR405E) 7A4-65

472-4B17

•

Install the spring compressor to the transmission case.

Spring compressor: 5-8840-2764-0

NOTE:
Be sure that the spring compressor is perfectly centered
(an off-center special tool will damage the return spring).

•

Use the spring compressor to force the 2-4 brake

retainer.

482-4B18

NOTE:
To avoid damaging the return spring, apply as little force
as possible to the 2-4 brake retainer.

•

Install the snap ring.

492-4B22

•

Force compressed air (392 kPa/4.0 kg/cm

2

) through the

oil passages of the transmission case to operate and

break-in the 2-4 brake.

502-4B19

•

Measure the clearance between the 2-4 brake retainer

and the retaining plate.

If the clearance is outside the specified range, replace

the existing brake retainer with a new one of the proper

size (thickness).

2 – 4 brake retainer and retaining plate clearance:

1.0~1.4 mm (0.039~0.055 in)

Available 2-4 brake retaining plate thicknesses

5.4 mm (0.213 in)

5.6 mm (0.220 in)

5.8 mm (0.228 in)

6.0 mm (0.236 in)

6.2 mm (0.244 in)

6.4 mm (0.252 in)

•

Use the spring compressor to release the 2-4 brake.

7A4-66 UNIT REPAIR (JR405E)

BEARING AND BEARING RACE

INSTALLATION POSITION

A07L300001

1. Bearing and bearing race

Outside

diameter

Bearing

–

46 mm (1.811 in)

Bearing race

–

45 mm (1.772 in)

UNIT REPAIR (JR405E) 7A4-67

01BRG16

1. Bearing and bearing race

01BRG16

Outside

diameter

01BRG16

Bearing

–

46 mm (1.811 in)

01BRG16

Bearing

race

–

45 mm (1.772 in)

01BRG16

2. Bearing (with bearing race)

Outside

diameter

Bearing

–

46 mm (1.811 in)

Bearing race (black color) installation direction – Facing the

front of the transmission.

3. Bearing and bearing race

Outside

diameter

Bearing

–

65 mm (2.559 in)

Bearing race

–

64 mm (2.520 in)

4. Bearing and bearing race

Outside

diameter

Bearing

–

73 mm (2.874 in)

Bearing race

–

72 mm (2.835 in)

5. Bearing (with bearing race)

Outside

diameter

Bearing

–

53 mm (2.087 in)

Bearing race (black color) installation direction – Facing the

front of the transmission.