Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 2053
3C-16 FRONT SUSPENSION
Important Operations
1. Torsion Bar
(1) Apply grease to the serrated portions.
(2) Align the scribe marks.
(3) Note the embossed mark on the end of the torsion bar.
R : Right side
L : Left side
2. Height Control Arm
(1) Apply grease to the portion that fits into the bracket.
(2) Align the scribe marks.
3. Adjust Bolt, Seat, Lock Plate and Bolt
(1) Turn in the adjustment bolt to location marked upon
disassembly.
FRONT SUSPENSION 3C-17
(2) Check the vehicle trim height.
Trim Height (Z) = A - B
Trim Height
mm(in)
56 (2.20)
5. Strut Bar
Adjust the caster angle by varying length of the strut bar (adjust
with lock nut).
Caster
Short Wheel Base
1
°
35'
±
45'
Long (Except Flat Deck)
1
°
50'
±
45'
Long (Flat Deck)
1
°
10'
±
45'
Note :
No more than 35' side to side variation.
6. Bolt, Nut and Washer
Strut Bar Bolt Torque
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
68.7
±
6.9 (7.0
±
0.7/50.6
±
5.1)
8. Nut and Washer
Strut Bar Nut Torque
Model
N
⋅
m (kgf
⋅
m/lb
⋅⋅⋅⋅
ft)
Distance (C) mm(in)
127.5
±
12.8
56.0
(13.0
±
1.3/94.0
±
9.4)
(63.3)
4
×
2
(except Sporty)
15.Bolt and Nut
Stabilizer Bar Bolt Torque
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
24.5
±
4.9 (2.5
±
0.5/18.1
±
3.6)
3C-18 FRONT SUSPENSION
23.Nut
Shock Absorber Nut Torque
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
19.6
±
4.9 (2.0
±
0.5/14.5
±
3.6)
24.Bolt, Nut and Washer
Shock Absorber Bolt Torque
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
82.4
±
7.8 (8.4
±
0.8/60.8
±
5.8)
FRONT SUSPENSION 3C-19
TORSION BAR, STABILIZER BAR
AND SHOCK ABSORBER (4
××××
4 AND 4
××××
2 SPORTY MODEL)
DISASSEMBLY
Disassembly Steps
Torsion Bar
V
1. Adjust bolt, seat
V
2. Height control arm
V
3. Torsion Bar
4. Rubber seat
Stabilizer Bar
5. Bolt
6. Bracket and rubber bushing
7. Bolt, nut, and washer
8. Rubber bushing and washer
9. Stabilizer bar
Shock Absorber
10. Nut
11. Rubber bushing and washer
12. Bolt, nut, and washer
13. Shock absorber
14. Rubber bushing and washer
15. Lower link bumper
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