Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 617

6F – 6 EXHAUST SYSTEM

REMOVAL AND INSTALLATION

Removal Steps

Installation Steps

1.

Rear hanger clamp

10.

Exhaust pipe gasket

2.

Silencer rear clamp

9.

Front exhaust pipe

3.

Rear exhaust pipe

J

8. Exhaust pipe nut and washer

4.

Silencer front clamp

7.

Exhaust front bracket

4a. Silencer front clamp

6.

Front hanger clamp

(For long wheel base)

J

5. Exhaust silencer

5.

Exhaust silencer

4.

Silencer front clamp

6.

Front hanger clamp

4a. Silencer front clamp

7.

Exhaust front bracket

(For long wheel base)

8.

Exhaust pipe nut and washer

3.

Rear exhaust pipe

9.

Front exhaust pipe

2.

Silencer rear clamp

10.

Exhaust pipe gasket

1.

Rear hanger clamp

EXHAUST SYSTEM 6F – 7

Important Operations – Installation

Follow the removal procedure in the reverse order to
perform the installation procedure. Pay careful attention to
the important points during the installation procedure.

8. Exhaust Pipe Nut and Washer

Connect the exhaust pipe to the exhaust manifold.
Torque kg·m

(lb·ft/N·m)

6.8

± 0.5 (49 ± 3.6/67 ± 5)

5. Exhaust

Silencer

Apply muffler sealer to the joining portion of the pipes.

6F – 8 EXHAUST SYSTEM

150L200006

Removal Steps

Installation Steps

1.

Tail pipe hanger clamp and
nuts

J

8.

Front pipe with gasket

2.

Tail pipe with gasket

7.

Front pipe hanger clamp and nuts

3.

Silencer with gasket

J

6. Front pipe BRKT

4.

Oxidizing Catalytic converter
hanger clamp and bolts

J

5. Oxidizing Catalytic converter with

gasket

5.

Oxidizing Catalytic converter
with gasket

4. Oxidizing Catalytic converter hanger

clamp and bolts

6.

Front pipe BRKT

J

3. Silencer with gasket

7.

Front pipe hanger clamp and
nuts

J

2. Tail pipe with gasket

8.

Front pipe with gasket

1.

Tail pipe hanger clamp and nuts

4JA1TC

EXHAUST SYSTEM 6F – 9

150L200008

Removal Steps

Installation Steps

1.

Tail pipe hanger clamp and
nuts

J

8.

Front pipe with gasket

2.

Tail pipe with gasket

7.

Front pipe hanger clamp and nuts

3.

Silencer with gasket and nuts

J

6. Front pipe BRKT

4.

Center pipe hanger clamp and
nuts

J

5. Center pipe with gasket

5.

Center pipe with gasket

4.

Center pipe hanger clamp and nuts

6.

Front pipe BRKT

J

3. Silencer with gasket

7.

Front pipe hanger clamp and
nuts

J

2. Tail pipe with gasket

8.

Front pipe with gasket

1.

Tail pipe hanger clamp and nuts

4JH1TC