Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 2038
3B-42 STEERING
REMOVAL AND INSTALLATION
+
Except Europe and Thailand for 4J series and 6VD1 engine model
Removal Steps
1. Nut
2. Bolt
3. Steering damper
4. Nut
V
5. Nut ; pitman arm
V
6. Nut ; relay lever
V
7. Intermediate rod
Installation Steps
7. Intermediate rod
V
6. Nut ; relay lever
V
5. Nut ; pitman arm
4. Nut
3. Steering damper
2. Bolt
V
1. Nut
STEERING 3B-43
5-8840-2017-0
Important Operations - Removal
5., 6. Pitman Arm Nut and Relay Lever Nut
Remove relay lever or pitman arm to shafts nut and lock
washer. Remove the relay lever or pitman arm from the shaft
using remover.
Remover : 5-8840-2017-0
5-8840-2121-0
7. Outer Track Rod
Remove split pin from the ball stud connecting outer track rod
end. Remove the castellated nuts and disconnect the parts
using remover.
Tie Rod Remover : 5-8840-2121-0
Important Operations - Installation
6. Nut ; Relay Lever
Relay Lever Nut Torque
N
⋅
m (kgf
⋅
m/Ib
⋅
ft)
117.7
±
9.8 (12.0
±
1.0/86.8
±
7.2)
5. Nut ; Pitman Arm
Pitman Arm Nut Torque
N
⋅
m (kgf
⋅
m/Ib
⋅
ft)
215.8
±
19.6 (22.0
±
2.0/159.2
±
14.5)
1. Nut
Steering Damper Torque
N
⋅
m (kgf
⋅
m/Ib
⋅
ft)
39.2
+9.8
−
4.9
(4.0
+1
−
0.5
/28.9
+7.2
−
3.6
)
3B-44 STEERING
DISASSEMBLY
Disassembly Steps
1. Nut
2. Pitman arm
3. Nut
4. Relay lever
V
5. End assembly (outer)
6. Nut
V
7. End assembly (inner)
8. Pin assembly
9. Center track rod assembly
STEERING 3B-45
Important Operations
5. End Assembly (Outer)
Apply the setting mark to reassemble the parts in their original
position.
7. End Assembly (Inner)
Apply the setting mark to reassemble the parts in their original
position.
INSPECTION AND REPAIR
Make all necessary adjustments, repairs, and part replacements if wear, damage, or other problems are discovered
during inspection.
•
Pitman arm, relay lever
•
End assembly, pin assembly
•
Center track rod assembly
•
Boot
Visual Check
Inspect the following parts for wear, damage or other abnormal
conditions.
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