Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1037
CLUTCH 7C-7
PRESSURE PLATE ASSEMBLY
HEC Engine Series
4J Engine Series
6VD1 Engine Series
The pressure plate assembly consists of the clutch cover, the pressure plate with diaphragm spring.
Operating the clutch pedal causes the pressure plate to move in an axial direction to engage and disengage the
clutch.
DRIVEN PLATE ASSEMBLY
The driven plate assembly consists of the plate and the facing.
The plate consists of the clutch center, the cushioning plate and the torsion springs.
The facing is riveted to both sides of the cushioning plate.
The cushioning plate provides a longer service life by minimizing wear and vibration at the clutch contact surfaces.
7C-8 CLUTCH
TORQUE SPECIFICATION
STANDARD BOLTS
The torque values given in the following table should be applied where a particular torque is not specified.
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
Strength
4.8/4T
7T
8.8
9.8/9T
Class
Refined
Non-Refined
Bolt Identifi-
cation
Bolt
Diameter
×
Pitch (mm)
-
M6
×
1.0
6 (0.6 / 52 lb.in)
7 (0.7 / 61 lb.in)
8 (0.8 / 69 lb.in)
-
M8
×
1.25
13 (1.3 / 113 lb.in)
17 (1.7 / 12)
20 (2.0 / 14)
24 (2.4 / 17)
M10
×
1.25
27 (2.8 / 20)
37 (3.8 / 27)
42 (4.3 / 31)
50 (5.1 / 37)
M12
×
1.25
61 (6.3 / 45)
76 (7.8 / 56)
87 (8.9 / 64)
95 (9.7 / 70)
M14
×
1.5
96 (9.8 / 71)
116 (11.8 / 85)
133 (13.6 / 98)
142 (14.5 / 105)
M16
×
1.5
130 (13.3 / 96)
170 (17.3 / 125)
193 (19.7 / 143)
200 (20.4 / 148)
M18
×
1.5
188 (19.2 / 139)
244 (24.9 / 180)
278 (28.3 / 205)
287 (29.3 / 212)
M20
×
1.5
258 (26.3 / 190)
337 (34.4 / 249)
385 (39.3 / 284)
396 (40.4 / 292)
M22
×
1.5
332 (33.9 / 245)
453 (46.3 / 335)
517 (52.7 / 381)
530 (54.1 / 391)
M24
×
2.0
449 (45.8 / 331)
570 (58.2 / 421)
651 (66.3 / 480)
692 (70.6 / 511)
*M10
×
1.5
26 (2.7 / 20)
36 (3.7 / 27)
41 (4.2 / 30)
48 (4.9 / 35)
*M12
×
1.75
57 (5.8 / 42)
71 (7.2 / 52)
80 (8.2 / 59)
89 (9.1 / 66)
*M14
×
2.0
89 (9.1 / 66)
110 (11.2 / 81)
125 (12.7 / 92)
133 (13.6 / 98)
*M16
×
2.0
124 (12.7 / 92)
162 (16.5 / 119)
185 (18.9 / 137)
191 (19.5 / 141)
Flange Bolt
M6
×
1.0
7 (0.7 / 61 lb.in)
8 (0.8 / 69 lb.in)
9 (0.9 / 78 lb.in)
-
M8
×
1.25
15 (1.5 / 11)
19 (1.9 / 14)
22 (2.2 / 16)
26 (2.7 / 20)
M10
×
1.25
31 (3.2 / 23)
41 (4.2 / 30)
47 (4.8 / 35)
56 (5.7 / 41)
M12
×
1.25
69 (7.0 / 51)
85 (8.7 / 63)
97 (9.9 / 72)
106 (10.8 / 78)
M14
×
1.5
104 (10.6 / 77)
126 (12.8 / 93)
144 (14.6 / 106)
154 (15.7 / 114)
M16
×
1.5
145 (14.8 / 127)
188 (19.2 / 139)
214 (21.8 / 158)
221 (22.5 / 163)
M18
×
1.5
-
-
-
-
M20
×
1.5
-
-
-
-
M22
×
1.5
-
-
-
-
M24
×
2.0
-
-
-
-
*M10
×
1.5
30 (3.1 / 22)
40 (4.1 / 30)
46 (4.7 / 34)
54 (5.5 / 40)
*M12
×
1.75
64 (6.5 / 47)
78 (8.0 / 58)
89 (9.1 / 66)
99 (10.1 / 73)
*M14
×
2.0
97 (9.9 / 72)
119 (12.1 / 88)
135 (13.8 / 99.7)
144 (14.7 / 107)
*M16
×
2.0
137 (14.0 / 101)
178 (18.2 / 132)
203 (20.7 / 132)
210 (21.5 / 155)
The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as
casting, etc.
FLARE NUTS
Pipe diameter mm (in)
Torque N
⋅
m (kgf
⋅
m / lb
⋅
ft)
Pipe diameter mm (in)
Torque N
⋅
m (kgf
⋅
m / lb
⋅
ft)
4.76 (0.187)
16 (1.6 / 12)
10.00 (0.394)
54 (5.5 / 40)
6.35 (0.250)
26 (2.7 / 20)
12.00 (0.472)
88 (9.0 / 65)
8.00 (0.315)
44 (4.5 / 33)
15.00 (0.591)
106 (10.8 / 78)
Standard Hex.
Head Bolt
CLUTCH 7C-9
SPECIAL PARTS FIXING NUTS AND BOLTS
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
HEC Engine Series LHD Model
19.6
±
3.9 (2.0
±
0.4/14.5
±
2.9)
11.8
±
2.9 (1.2
±
0.3/8.8
±
2.2)
15.7
±
4.9 (1.6
±
0.5/11.6
±
3.6)
15.7
±
2.9 (1.6
±
0.3/11.6
±
2.2)
17.6
±
4.9 (1.8
±
0.5/13.0
±
3.6)
7C-10 CLUTCH
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
HEC Engine Series RHD Model, 4J Engine Series
19.6
±
3.9
(2.0
±
0.4/14.5
±
2.9)
7.85
±
0.95
(0.8
±
0.1/5.8
±
0.7)
11.8
±
2.9
(1.2
±
0.3/8.8
±
2.2)
15.7
±
2.9
(1.6
±
0.3/11.6
±
2.2)
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