Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1038
CLUTCH 7C-11
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
6VD1 LHD Model
7C-12 CLUTCH
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
6VD1 RHD Model
CLUTCH 7C-13
SERVICING
Servicing refers to general maintenance procedures to be performed by qualified service personnel.
CLUTCH PEDAL HEIGHT
Inspection
Measure to verify that the distance from the upper surface of
the pedal pad to the firewall is within the standard value.
Clutch Pedal Height(H)
mm(in)
RHD
LHD
HEC ENGINE
216-226
(8.50-8.89)
178-188
(7.01-7.40)
4JG2T ENGINE
−
185.5-195.5
(7.30-7.70)
OTHER ENGINE
203-213
(7.99-8.39)
178-188
(7.01-7.40)
Adjustment
1. Loosen clutch master cylinder push rod lock nut
2
.
Turn push rod
1
by hand to set clutch pedal height (H) to
within specification.
2. After the adjustment, tighten lock nut
2
.
3. Turn the clutch switch
3
or stopper bolt
3
until the switch
bolt
3
or stopper bolt
3
just touches the clutch pedal arm.
Adjust clutch switch
3
or stopper bolt
3
by backing it out
half a turn, and measure the clearance (L) between the
clutch pedal arm and the clutch switch bolt end
3
or
stopper bolt
3
.
Lock the lock nut
4
.
Connect clutch switch connector.
Clutch switch and clutch pedal
Clearance
mm(in)
(L)
0.5-1.5 (0.020-0.059)
CLUTCH PEDAL PLAY
Inspection
Depress the clutch pedal lightly by hand, and measure to
determine if the free play is within the standard value.
Pedal Free Play
mm(in)
H1
5.0-15.0 (0.2-0.6)
7C-14 CLUTCH
Bleeding Procedure
1. Bleed air from clutch operating cylinder according to the
following procedure.
Carefully monitor fluid level at master cylinder during
bleeding operation.
1. Set the paking brake.
2. Top up reservoir with recommended brake fluid.
3. Connect a transparent vinyl tube to air bleeder valve.
4. Fully depress clutch pedal several times.
5. With clutch pedal depressed, open bleeder valve to release
air.
6. Close bleeder valve.
7. Repeat steps 5 through 6 above until brake fluid flows from
air bleeder valve without air bubbles.
8. Bleed air from clutch damper according to the above
procedure.
9. Repeat the above bleeding procedure 1 and 2 several
times.
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