Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 992
BRAKES 5-39
REAR DRUM BRAKE ASSEMBLY
DISASSEMBLY
First, disassemble the brake drum. Then disassemble the rear brake assembly.
Refer to the “REAR AXLE” section for the brake drum disassembly procedure.
MAJOR COMPONENTS
Disassembly Steps
1. Brake line
2. Holding spring and cups
▲
3. Return spring ; lower
4. Return Spring ; upper
(shoe to adjust lever)
5. Return spring ; upper
(shoe to shoe)
6. Shoe assembly (primary)
7. Shoe assembly with lever
8. Retainer with pin
9. Washer ; wave
10. Lever ; auto adjust
11. Shoe assembly (secondary)
12. Adjuster assembly
13. Wheel cylinder assembly
MINOR COMPONENTS
Disassembly Steps
Wheel Cylinder Assembly (13)
14. Boot ; wheel cylinder
15. Piston assembly
16. Cup ; piston
17. Return spring ; piston
18. Bleeder ; wheel cylinder
5-40 BRAKES
Important Operations
3. Return Spring ; Lower
INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear damage or any other abnormal conditions are found
through inspection.
•
Brake drum
•
Back plate
•
Brake lining
•
Wheel cylinder body
•
Piston
•
Piston cup
•
Return spring
Visual check
Inspect the following parts for wear scuffs, scratches,
corrosion, stains, deterioration, or other abnormal conditions.
Thickness of the Brake Lining
Thickness
mm(in)
standard (T)
Limit (t)
TFR
5.0 (0.197)
1.0 (0.039)
TFS
4.0 (0.157)
1.9 (0.039)
Inspection of the Return Spring
Free length
mm(in.)
Set length
mm(in.)
Set load
kg (Ibs.)
Holding spring
15.0 (0.591)
11.2 (0.441)
10.0
±
1.0
(22.3
±
2.2)
Wheel cylinder
spring
37.4 (1.472)
8.0 (0.315)
1.0
±
0.1
(2.2
±
0.2)
BRAKES 5-41
Free length
mm(in.)
Set length
mm(in.)
Set load
kg(lbs.)
Return spring :
upper
(adjust lever)
124.9
(4.917)
134.9
(5.311)
7
±
0.7
(15.4
±
1.6)
Shoe return
spring : upper
112.4
(4.425)
121.5
(4.783)
2
±
0.2
(4.4
±
0.4)
Shoe return
spring : lower
167.2
(6.583)
190.2
(7.488)
28.0
±
2.8
(61.7
±
6.4)
Clean wheel Cylinder Parts
Always use clean brake fluid to clean wheel cylinder parts.
Note:
Do not use mineral-vase cleaning solvents such as
gasoline, kerosene, acetone, paint thinner, or carbon
tetrachloride.
Clearance Between the Wheel Cylinder
and the Piston
mm(in)
Standard
Limit
0.02 - 0.1(0.001 - 0.004)
0.15(0.006)
Piston Cups
Inspect the piston cups for wear, distortion, fatigue, fatigue or
other abnormal conditions.
Measuring the Brake Drum
mm(in)
Standard
Limit
Inside diameter
254(10.000)
255.5(10.059)
Run out
0.05(0.002)
0.15(0.006)
Inside diameter
295(11.614)
296.5(11.673)
Run out
0.05(0.02)
0.15(0.006)
TFS
TFR
5-42 BRAKES
REASSEMBLY
MINOR COMPONENTS
Reassembly Steps
Wheel cylinder Assembly (7)
▲
1. Bode ; wheel cylinder
2. Return spring ; piston
3. Cup ; piston
▲
4. Piston assembly
5. Boot ; wheel cylinder
▲
6. Bleeder ; wheel cylinder
MAJOR COMPONENTS
Reassembly Steps
▲
7. Wheel cylinder assembly
8. Adjuster assembly
9. Shoe assembly (secondary)
10. Lever ; auto adjuster
11. Washer ; wave
12. Retainer with pin
13. Shoe assembly (primary)
14. Return spring ; upper
(shoe to shoe)
15. Return spring ; upper
(shoe to adjust lever)
16. Return spring ; lower
17. Holding spring and cups
▲
18. Brake line
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