Isuzu Rodeo UE. Manual — part 626
SUN ROOF/CONVERTIBLE TOP
8I–1
RODEO
BODY AND ACCESSORIES
SUN ROOF/CONVERTIBLE TOP
CONTENTS
Service Precaution
8I–1
. . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass
8I–2
. . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass and Associated Parts
8I–2
. . . .
Removal
8I–2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Deflector
8I–3
. . . . . . . . . . . . . . . . . . . . . .
Removal
8I–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunshade
8I–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
8I–4
. . . . . . . . . . . . . . . . . . . .
Removal
8I–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Frame Complete Assembly
8I–6
. . . . . .
Sun Roof Frame Complete Assembly and
Associated Parts
8I–6
. . . . . . . . . . . . . . . . . . . . . .
Removal
8I–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Switch
8I–7
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
8I–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Control Unit
8I–8
. . . . . . . . . . . . . . . . . . . .
Removal
8I–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Stop Switch
8I–8
. . . . . . . . . . . . . . . . . . . . . .
Removal
8I–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limit Switch
8I–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8I–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Motor
8I–9
. . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8I–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
8I–10
. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
8I–2
SUN ROOF/CONVERTIBLE TOP
Sun Roof Glass
Sun Roof Glass and Associated Parts
665RW004
Legend
(1) Sun Roof Weatherstrip
(2) Sun Roof Glass
Removal
1. Tilt the sun roof and open the sunshade.
2. Disconnect the battery ground cable.
3. Pull out the front of sight shield (2).
4. Remove four sun roof glass fixing Torx screws (3) to
remove the sun roof glass (1).
665RW011
SUN ROOF/CONVERTIBLE TOP
8I–3
Installation
1. Be sure to install the sun roof weatherstrip so that the
joint of the weatherstrip is on the rear side of the
vehicle.
2. Temporary install the glass to the sun roof frame.
3. Open and shut the sun roof four to five times to
position correctly the sun roof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.
4. Adjust the setting position to flush the surface
between the roof panel and weatherstrip of sunroof
glass.
5. Tighten the sun roof glass fixing screws to the
specified torque.
Torque: 4 N·m (35 lb in)
6. After the sun roof glass is installed, recheck the roof
panel and sun roof glass for vertical install position.
If out of standard, adjust with fixing screws.
Sun Roof Deflector
Removal
1. Open the sun roof.
f
Let a 5 mm drill go through 2 blind rivets (2) to
disengage riveted portions.
2. Remove the sun roof deflector (1).
665RW008
Installation
To install, follow the removal steps in the reverse order.
8I–4
SUN ROOF/CONVERTIBLE TOP
Sunshade
Disassembled View
665RW012
Legend
(1) Sun Roof Glass
(2) Sight Shield
(3) Sunshade Stopper
(4) Sunshade
Removal
1. Tilt the sun roof.
2. Disconnect the battery ground cable.
3. Remove the sun roof glass.
f
Refer to Sun Roof Glass in this section.
4. Pull the sight shield upward using screwdriver.
665RW006
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