Isuzu Rodeo UE. Manual — part 495
7B–12
MANUAL TRANSMISSION
20. Remove engine rear mount nuts(16) from third
crossmember.
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022RW001
21. Remove third crossmember(17) by removing six
fixing bolts.
22. Remove starter(18) (6VD1 engine).
23. Remove flywheel under cover(19). 6VD1 engine:3
pieces, X22SE engine:1 piece.
24. Use clutch release bearing remover J–39207 to
disconnect the clutch release bearing from the clutch
pressure plate (6VD1 engine).
220RS002
25. Pull the shift fork toward the transmission to press the
clutch release bearing against the clutch (6VD1
engine).
26. Insert the clutch release bearing remover between
the wedge collar and the release bearing (6VD1
engine).
NOTE: Be sure not to insert the remover between the
wedge collar and the clutch.
MANUAL TRANSMISSION
7B–13
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27. Turn the remover to separate the release bearing
(6VD1 engine).
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28. Remove transmission retaining nuts and bolts(20).
Remove transmission(21) from the vehicle.
Installation
1. Apply a thin coat of molybdenum disulfide grease to
the top gear shaft spline.
2. Slowly operate the transmission jack until the front of
transmission is aligned with the rear of the engine.
The slope of the engine and the transmission must be
the same.
3. Align the top gear shaft spline with the clutch driven
plate spline.
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7B–14
MANUAL TRANSMISSION
4. Install the transmission to the engine.
Tighten the transmission nuts and bolts as shown in
the figure.
225RX003
MANUAL TRANSMISSION
7B–15
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5. Apply a force of 59 – 78 N (13.2 – 17.6 lb) to the tip of
the shift fork in the direction of the transmission to
engage the clutch pressure plate and release
bearing.
NOTE: A click sound is heard when the release bearing
and the tip of the diaphragm spring engage each other.
Check to see if they are securely engaged by pushing the
tip of the shift fork toward the engine side while applying
a force of about 25 N (5.5 lb). If the shift fork will not
move, then they are securely engaged.
220RS006
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