Isuzu Rodeo UE. Manual — part 496
7B–16
MANUAL TRANSMISSION
6. Install flywheel under cover(19). 6VD1 engine 3
pieces, X22SE engine 1 piece.
Torque: 8 N·m (69 lb in)
7. Install starter(18).
Torque: 40 N·m (30 lb ft)
8. Install third crossmember(17).
Torque: 50 N·m (37 lb ft)
9. Install engine rear mount nuts(16).
Torque: 40 N·m (30 lb ft)
Remove the transmission jack from transmission
side.
10. Apply grease to top hole portion of the shift fork.
Install slave cylinder(14) and flexible hose fixing
bracket (X22SE engine).
Torque: 43 N·m (32 lb ft)
220RS007
Legend
(1) Apply Grease
11. Install clutch dust covers(15) to clutch housing (6VD1
engine).
Torque: 6 N·m (52 lb in)
12. Connect transmission harness connectors and clip.
Connector: transfer switch (4X4), 2–4 actuator (4X4),
car speed sensor, 1–2 and 3–4 indicator switch.
13. Install bracket and transmission harness clamps(12)
to the transmission case.
14. Install harness heat protector(13) (6VD1 engine).
15. Connect fuel pipe to transmission side.
220RW046
220RW047
MANUAL TRANSMISSION
7B–17
16. Install fuel pipe heat protector(11) and clip.
141RW004
17. Install center exhaust pipe(10) (6VD1 engine).
Torque: 43 N·m (32 lb ft)
150RW008
18. Install front(9) (4X4) and rear propeller shaft(8).
Torque: 63 N·m (46 lb ft)
19. Install transfer protector(6) (4X4) and fairing plate(7).
Lower the vehicle.
150RW006
20. Install gear control lever(5) and transfer control
lever(5) (4X4).
21. Install grommet assembly(4).
22. Install center console(3), rear console and lower
cluster assembly.
23. Install transfer control lever knob(2) (4X4) and gear
control lever knob(1).
24. Connect battery ground cable.
7B–18
MANUAL TRANSMISSION
Transmission (TREMEC T5R)
Disassembled View
220RW043
Legend
(1) Gear Control Lever Knob
(2) Lower Cluster Assembly
(3) Rear Console
(4) Center Console
(5) Grommet Assembly
(6) Gear Control Lever
(7) Slave Cylinder
(8) Propeller Shaft
(9) Fuel Pipe Heat Protector
(10) Flywheel Undercover
(11) Transmission Mounting Rubber Nut
(12) Transmission Mount Rubber
(13) Third Crossmember
(14) Transmission
MANUAL TRANSMISSION
7B–19
Removal
1. Disconnect battery ground cable.
2. Remove gear control lever knob(1) and place gear
shift lever in the neutral position.
3. Remove lower cluster assembly(2).
740RW021
4. Remove rear console(3).
256RW005
5. Remove center console(4).
F07RW019
6. Remove grommet assembly(5).
262RW024
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