Isuzu KB P190. Manual — part 5

0B-2 MAINTENANCE AND LUBRICATION

MAINTENANCE SCHEDULE (For GENERAL EXPORT)

Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Replace the fuel filter (**Mark) when the fuel filter indicator light is lit.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL:

×

1,000

km 5 10 15 20 25

30

35

40

45

50

55

60

65

70 75 80 85

90

95

100

(Use odometer reading

× 1,000 miles 3

6

9

12

15

18

21

24

27

30

33

36

39

42

45

48

51

54

57

60

or months whichever
comes first)

or months

6 12 18 24 30

36

42

48

54

60

66

72

78

84 90 96 102

108

114

120

ENGINE

Idling speed and acceleration

(GASOLINE)

I I - I - I - I - I - I - I - I - I - I

(DIESEL)

I I I I I I I I I I I I I I I I I I I I

* Air cleaner element

(GASOLINE)

- I - I - I - R - I - I - I - R - I - I

(DIESEL)

I I I I I I I R I I I I I I I R I I I I

*

Engine

oil

(HFV6)

- - R - - R - - R

- - R - - R - - R

- -

(C24SE)

Replace every 12,000km

(4JH1-TC, 4JJ1 (Standard Output),

4JJ1 (High Output))

- R - R - R - R - R - R - R - R - R

- R

(4JA1-T)

R R R R R

R R

R R

R R

R R R R R R R

R R

*

Engine

oil

filter

(HFV6)

- - R - - R - - R

- - R - - R - - R

- -

(C24SE)

Replace every 12,000km

(4JH1-TC,

4JA1-T)

- R - R - R - R - R - R - R - R - R

- R

(4JJ1 (Standard Output),

4JJ1 (High Output))

- - - R - - - R - - - R - - - R - - - R

Oil

leakage

and

contamination

(GASOLINE)

- I - I - I - I - I - I - I - I - I - I

(DIESEL)

I I I I I I I I I I I I I I I I I I I I

Fuel

leakage

I I - I - I - I - I - I - I - I - I - I

Fuel

tank

- - - I - - - I - - - I - - - I - - - I

O

2

Sensor

(C24SE)

Replace every 160,000km

(HFV6)

MIL diagnostic Indicates O

2

Sensor

Valve clearances

(6VE1)

Check and adjust if noisy

(4JH1-TC,

4JA1-T)

A - - A - - - A - - - A - - - A - - - A

(4JJ1 (Standard Output),

4JJ1 (High Output))

- - - - - - - A - - - - - - - A - - - -

Spark plugs (C24SE) (for leaded fuel

use)

- R - R - R - R - R - R - R - R - R

- R

Spark plugs (C24SE) (for unleaded

fuel use)

- - - - - R - - - - - R - - - - - R

- -

Spark plugs

(HFV6)

Replace every 120,000km

Spark

plug

wire

- - - - - - - - - - - - - - - - - - - I

Fuel

filter

(GASOLINE)

- - - R - - - R - - - R - - - R - - - R

(4JH1-TC,

4JA1-T)

- - R - - R - - R

- - R - - R - - R

- -

** (4JJ1 (Standard Output),

4JJ1 (High Output))

Replace the fuel filter when the fuel filter indicator light is lit.

Fuel pump in fuel tank

(4JJ1 (Standard Output),

4JJ1 (High Output))

- - - - - - - I - - - - - - - I - - - -

Engine / Accessory drive belt

(C24SE)

- - - - - - - - - I - - - - - - - - - I

(HFV6)

Replace every 100,000km

Fan belt tension and damage

(DIESEL)

I I I I I I I I I I I I I I I I I I I I

*

Exhaust

system

I I - I - I - I - I - I - I - I - I - I

Engine

coolant

concentration

(HFV6)

- I - I - I - I - I - I - I - I - I - R

(C24SE)

- I - I - I - I - R - I - I - I - I - R

(DESEL)

- I - I - I - I - I - I - I - I - I - I

Engine coolant

(4JJ1 (Standard Output),

4JJ1 (High Output))

Change every 2 years

Cooling

system

for

water

leakage - I - I - I - I - I - I - I - I - I - I

All hoses and pipes in engine

compartment for clogs or damage

- I - I - I - I - I - I - I - I - I - I

Timing

belt

(C24SE)

- - - - - - - - - - - - - - - I - - - -

Replace every 120,000km

Timing belt

(6VE1)

Replace every 160,000km

MAINTENANCE AND LUBRICATION 0B-3

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL:

×

1,000

km 5 10 15 20 25

30

35

40

45

50

55

60

65

70 75 80 85

90

95

100

(Use odometer reading

×

1,000

miles

3 6 9 12 15

18

21

24

27

30

33

36

39

42 45 48 51

54

57

60

or months whichever
comes first)

or months

6 12 18 24 30

36

42

48

54

60

66

72

78

84 90 96 102

108

114

120

CLUTCH

Clutch

fluid

I I - I - I - I - I - I - I - I - I - I

Clutch

pedal

travel

and

free

play

I I - I - I - I - I - I - I - I - I - I

TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE

* Automatic transmission fluid

(HFV6)

- - I - - I - - I - - I - - I - - I - R

(4JH1-TC, 4JJ1 (Standard Output),

4JJ1 (High Output))

- - - I - - - I - - - I - - - I - - - I

*

Transfer

case

oil

- - - I - - - I - - - I - - - I - - - I

*

Manual

transmission

fluid

- R - I - - - R

- - - I - - - R - - - I

Oil

leakage

I I I I I I I I I I I I I I I I I I I I

Gear control mechanism for

looseness

- - - I - - - I - - - I - - - I - - - I

PROPELLER SHAFT

Loose

connections

- I - I - I - I - I - I - I - I - I - I

* Universal joints and splines for wear

-

I - I - I - I - I - I - I - I - I - I

Universal joints and sliding sleeve

(4WD)

- L - L - L - L - L - L - L - L - L - L

FRONT

AND

REAR

AXLE

*

Differential

gear

oil

(Front

and

rear) - R - I - - - R

- - - I - - - R - - - I

Oil

leakage

I I I I I I I I I I I I I I I I I I I I

Shift

on

the

fly

system

gear

oil

I - - I - - - I - - - I - - - I - - - I

Front

axle

shaft

boot

for

damage

- - - I - - - I - - - I - - - I - - - I

Axle

shafts

for

distortion

or

damage - - - I - - - I - - - I - - - I - - - I

Axle

case

for

distortion

or

damage - - - I - - - I - - - I - - - I - - - I

STEERING

Power

steering

fluid

I I I I I I I R

I I I I I I I R I I I I

Oil

leakage

I I I I I I I I I I I I I I I I I I I I

* Steering system for looseness or

damage

- I - I - I - I - I - I - I - I - I - I

Power

steering

hose

- I - I - I - I - I - I - I - R - I - I

Steering

wheel

play

I I I I I I I I I I I I I I I I I I I I

Steering

function

I I I I I I I I I I I I I I I I I I I I

Right

and

left

turning

radius

- - - I - - - I - - - I - - - I - - - I

Wheel

alignment

- - - I - - - I - - - I - - - I - - - I

Joint

ball

for

oil

leakage

or

damage - I - I - I - I - I - I - I - I - I - I

Joint

ball

rubber

boot

for

damage

- I - I - I - I - I - I - I - I - I - I

SERVICE

BRAKES

Brake

fluid

- - - I - - - I - - - I - - - I - - - I

Brake

system

for

fluid

leakage

I I I I I I I I I I I I I I I I I I I I

Brake

function

I I I I I I I I I I I I I I I I I I I I

*

Rear

brake

lining

and

drum

wear

- I - I - I - I - I - I - I - I - I - I

*

Front

disc

brake

pads

and

discs

wear

- I - I - I - I - I - I - I - I - I - I

Brake

pedal

travel

and

free

play

I I I I I I I I I I I I I I I I I I I I

Pipes and hoses loose connections
or damage

I I - I - I - I - I - I - I - I - I - I

0B-4 MAINTENANCE AND LUBRICATION

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL:

×

1,000

km 5 10 15 20 25

30

35

40

45

50

55

60

65

70 75 80 85

90

95

100

(Use odometer reading

×

1,000

miles

3 6 9 12 15

18

21

24

27

30

33

36

39

42 45 48 51

54

57

60

or months whichever
comes first)

or months

6 12 18 24 30

36

42

48

54

60

66

72

78

84 90 96 102

108

114

120

PARKING

BRAKE

Parking

brake

function

I I I I I I I I I I I I I I I I I I I I

Parking

brake

lever

travel

I I I I I I I I I I I I I I I I I I I I

Cables for looseness or damage
and guide for damage

I I I I I I I I I I I I I I I I I I I I

Ratchet

for

wear

or

damage

- I - I - I - I - I - I - I - I - I - I

SUSPENSION

Leaf / Coil / Torsion bar springs for

damage

I I - I - I - I - I - I - I - I - I - I

Mount

for

looseness

or

damage

I I - I - I - I - I - I - I - I - I - I

Shock

absorbers

for

oil

leakage

- I - I - I - I - I - I - I - I - I - I

Shock

absorber

mount

for

looseness - I - I - I - I - I - I - I - I - I - I

Rubber bushes of suspension for
wear or damage

- I - I - I - I - I - I - I - I - I - I

Spring action for loss of balance
due to weakening

- - - I - - - I - - - I - - - I - - - I

Joint

ball

rubber

boot

for

damage

- I - I - I - I - I - I - I - I - I - I

WHEELS

Wheel

nuts

T T - T - T - T - T - T - T - T - T - T

Wheel

disc

for

damage

I I - I - I - I - I - I - I - I - I - I

Front

hub

bearing

grease

- - - - - R

- - - - - R

- - - - - R

- -

Front and rear hub bearing for
looseness

- I - I - I - I - I - I - I - I - I - I

Tire

pressure

and

damage

I I - I - I - I - I - I - I - I - I - I

Tire

rotation

(Rotate as required)

OTHERS

Bolts

and

nuts

on

chassis

and

body I I - I - I - I - I - I - I - I - I - I

Lube

front

free

–

wheeling

hubs

- - - - - L - - - - - L - - - - - L - -

MAINTENANCE AND LUBRICATION 0B-5

MAINTENANCE SCHEDULE (For EUROPE)

Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Replace the fuel filter (**Mark) when the fuel filter indicator light is lit.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."
Diesel Engine model (ACEA B2 specification engine oil)

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL:

× 1,000 km

5 10 15 20 25

30

35

40

45

50

55

60

65

70 75 80 85

90

95

100

(Use odometer reading or

× 1,000 miles

3 6 9 12 15

18

21

24

27

30

33

36

39

42 45 48 51

54

57

60

months whichever comes
first)

or months

6 12 18 24 30

36

42

48

54

60

66

72

78

84 90 96 102

108

114

120

DIESEL

ENGINE

*

Engine

oil

- R - R - R

- R

- R

- R

- R - R - R

- R

*

Engine

oil

filter

- - - R - - - R

- - - R

- - - R - - - R

Oil

leakage

and

contamination

I I I I I I I I I I I I I I I I I I I I

Idling

speed

and

acceleration

I I I I I I I I I I I I I I I I I I I I

Fan

belt

tension

and

damage

I I I I I I I I I I I I I I I I I I I I

Exhaust

system

I I - I - I - I - I - I - I - I - I - I

All hoses and pipes in engine

compartment for clog of damage

- I I I I I I I I I I I I I I I I I I I

Valve

clearance

- - - A - - - A - - - A - - - A - - - A

*

Air

cleaner

element

I I I I I I I R

I I I I I I I R I I I I

** Fuel filter

Replace the fuel filter when the fuel filter indicator light is lit.

Engine

coolant

concentration

- I - I - I - I - I - I - I - I - I - I

Cooling

system

for

water

leakage

- I - I - I - I - I - I - I - I - I - I

CLUTCH

Clutch

fluid

I I - I - I - I - I - I - I - I - I - I

Clutch

pedal

travel

and

play

I I - I - I - I - I - I - I - I - I - I

TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE

*

Manual

transmission

with

fluid

- R - I - - - R

- - - I - - - R - - - I

*

Transfer

case

oil

(MT)

- - - I - - - I - - - I - - - I - - - I

Oil

leakage

I I I I I I I I I I I I I I I I I I I I

Gear control mechanism for

looseness

- - - I - - - I - - - I - - - I - - - I

*

Automatic

transmission

fluid

- - - I - - - I - - - I - - - I - - - I

*

Transfer

case

oil

(AT)

- - - I - - - - - - - I - - - - - - - I

PROPELLER SHAFT

Loose

connections

- I - I - I - I - I - I - I - I - I - I

*

Universal

joints

and

splines

for

wear - I - I - I - I - I - I - I - I - I - I

Universal joints and sliding sleeve

(4WD)

- L - L - L - L - L - L - L - L - L - L

FRONT

AND

REAR

AXLE

* Differential gear oil (Front and rear)

-

R

-

I

-

-

-

R

-

-

-

I

-

-

-

R

-

-

-

I

Oil

leakage

I I I I I I I I I I I I I I I I I I I I

Shift

on

the

fly

system

gear

oil

I - - I - - - I - - - I - - - I - - - I

Front axle shaft boot for damage

- - - I - - - I - - - I - - - I - - - I

Axle

case

for

distortion

or

damage

- - - I - - - I - - - I - - - I - - - I

Axle

shafts

for

distortion

or

damage

- - - I - - - I - - - I - - - I - - - I