Isuzu KB P190. Manual — part 6
0B-6 MAINTENANCE AND LUBRICATION
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
× 1,000 km
5 10 15 20 25
30
35
40
45
50
55
60
65
70 75 80 85
90
95
100
(Use odometer reading or
× 1,000 miles
3 6 9 12 15
18
21
24
27
30
33
36
39
42 45 48 51
54
57
60
months whichever comes
first)
or months
6 12 18 24 30
36
42
48
54
60
66
72
78
84 90 96 102
108
114
120
STEERING
Power
steering
fluid
I I I I I I I R
I I I I I I I R I I I I
Oil
leakage
I I I I I I I I I I I I I I I I I I I I
* Steering system for looseness or
damage
- I - I - I - I - I - I - I - I - I - I
Power
steering
hose
- I - I - I - I - I - I - I - R - I - I
Steering
wheel
play
I I I I I I I I I I I I I I I I I I I I
Steering
function
I I I I I I I I I I I I I I I I I I I I
Right
and
left
turning
radius
- - - I - - - I - - - I - - - I - - - I
Wheel
alignment
- - - I - - - I - - - I - - - I - - - I
Joint ball for oil leakage or damage
- I - I - I - I - I - I - I - I - I - I
Joint ball rubber boot for damage
- I - I - I - I - I - I - I - I - I - I
SERVICE BRAKES
Brake fluid
- - - I - - - I - - - I - - - I - - - I
Brake system for fluid leakage
I I I I I I I I I I I I I I I I I I I I
Brake function
I I I I I I I I I I I I I I I I I I I I
* Front disc brake pads and discs wear
- I - I - I - I - I - I - I - I - I - I
* Rear brake lining and drum wear
- I - I - I - I - I - I - I - I - I - I
Brake pedal travel and play
I I I I I I I I I I I I I I I I I I I I
Pipes and hoses for loose
connections or damage
I I - I - I - I - I - I - I - I - I - I
PARKING BRAKE
Parking brake function
I I I I I I I I I I I I I I I I I I I I
Parking brake lever travel
I I I I I I I I I I I I I I I I I I I I
Cables for looseness or damage and
guide for damage
I I I I I I I I I I I I I I I I I I I I
Ratchet for wear or damage
- I - I - I - I - I - I - I - I - I - I
SUSPENSION
Leaf/Coil/Torsion bar springs for
damage
I I - I - I - I - I - I - I - I - I - I
Mount for looseness or damage
I I - I - I - I - I - I - I - I - I - I
Shock absorbers for oil leakage
- I - I - I - I - I - I - I - I - I - I
Shock absorbers mount for
looseness
- I - I - I - I - I - I - I - I - I - I
Rubber bushes of suspension wear
or damage
- I - I - I - I - I - I - I - I - I - I
Spring action for loss of balance due
to weakening
- - - I - - - I - - - I - - - I - - - I
Joint ball rubber boot for damage
- I - I - I - I - I - I - I - I - I - I
WHEELS
Wheel
nuts
T T - T - T - T - T - T - T - T - T - T
Wheel
disc
for
damage
I I - I - I - I - I - I - I - I - I - I
Front hub bearing grease
- - - - - R
- - - - - R
- - - - - R
- -
Front and rear hub bearings for
looseness
- I - I - I - I - I - I - I - I - I - I
Tire
pressure
and
damage
I I - I - I - I - I - I - I - I - I - I
Tire rotation
Rotate as required
OTHERS
Bolts
and
nuts
on
chassis
and
body
I I - I - I - I - I - I - I - I - I - I
Lube
front
free
-
wheeling
hubs
- - - - - L - - - - - L - - - - - L - -
MAINTENANCE AND LUBRICATION 0B-7
Diesel Engine model (Engine oil that meet or exceeds ACEA B3 specification)
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
× 1,000 km
5 10 15 20 25
30
35
40
45
50
55
60
65
70 75 80 85
90
95
100
(Use odometer reading or
× 1,000 miles
3 6 9 12 15
18
21
24
27
30
33
36
39
42 45 48 51
54
57
60
months whichever comes
first)
or months
6 12 18 24 30
36
42
48
54
60
66
72
78
84 90 96 102
108
114
120
DIESEL
ENGINE
*
Engine
oil
- - - R - - - R
- - - R
- - - R - - - R
* Engine oil filter
- - - R - - - R
- - - R
- - - R - - - R
Oil
leakage
and
contamination
I I I I I I I I I I I I I I I I I I I I
Idling
speed
and
acceleration
I I I I I I I I I I I I I I I I I I I I
Fan
belt
tension
and
damage
I I I I I I I I I I I I I I I I I I I I
Exhaust
system
I I - I - I - I - I - I - I - I - I - I
All hoses and pipes in engine
compartment for clog of damage
- - - I - - - I - - - I - - - I - - - I
Valve
clearance
- - - A - - - A - - - A - - - A - - - A
*
Air
cleaner
element
I I I I I I I R
I I I I I I I R I I I I
** Fuel filter
Replace the fuel filter when the fuel filter indicator light is lit.
Engine
coolant
concentration
- - - I - - - I - - - I - - - I - - - I
Cooling
system
for
water
leakage
- - - I - - - I - - - I - - - I - - - I
CLUTCH
Clutch
fluid
I I - I - I - I - I - I - I - I - I - I
Clutch
pedal
travel
and
play
I I - I - I - I - I - I - I - I - I - I
TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE
*
Manual
transmission
with
fluid
- - - R - - - I - - - R
- - - I - - - I
*
Transfer
case
oil
(MT)
- - - R - - - I - - - R
- - - I - - - I
Oil
leakage
- - - I - - - I - - - I - - - I - - - I
Gear control mechanism for
looseness
- - - - - - - - - - - I - - - - - - - -
*
Automatic
transmission
fluid
- - - I - - - I - - - I - - - I - - - I
*
Transfer
case
oil
(AT)
- - - R - - - I - - - R
- - - I - - - R
PROPELLER SHAFT
Loose
connections
- I - I - I - I - I - I - I - I - I - I
*
Universal
joints
and
splines
for
wear - I - I - I - I - I - I - I - I - I - I
Universal joints and sliding sleeve
(4WD)
- L - L - L - L - L - L - L - L - L - L
FRONT
AND
REAR
AXLE
*
Differential
gear
oil
(Front
and
rear) - R - I - - - R
- - - I - - - R - - - I
Oil
leakage
I I I I I I I I I I I I I I I I I I I I
Shift
on
the
fly
system
gear
oil
I - - I - - - I - - - I - - - I - - - I
Front
axle
shaft
boot
for
damage
- - - I - - - I - - - I - - - I - - - I
Axle
case
for
distortion
or
damage - - - I - - - I - - - I - - - I - - - I
Axle
shafts
for
distortion
or
damage - - - I - - - I - - - I - - - I - - - I
STEERING
Power
steering
fluid
I I I I I I I R
I I I I I I I R I I I I
Oil
leakage
I I I I I I I I I I I I I I I I I I I I
* Steering system for looseness or
damage
- I - I - I - I - I - I - I - I - I - I
Power
steering
hose
- I - I - I - I - I - I - I - R - I - I
Steering
wheel
play
I I I I I I I I I I I I I I I I I I I I
Steering
function
I I I I I I I I I I I I I I I I I I I I
Right
and
left
turning
radius
- - - I - - - I - - - I - - - I - - - I
Wheel
alignment
- - - I - - - I - - - I - - - I - - - I
Joint
ball
for
oil
leakage
or
damage - I - I - I - I - I - I - I - I - I - I
Joint
ball
rubber
boot
for
damage
- I - I - I - I - I - I - I - I - I - I
0B-8 MAINTENANCE AND LUBRICATION
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
× 1,000 km
5 10 15 20 25
30
35
40
45
50
55
60
65
70 75 80 85
90
95
100
(Use odometer reading or
× 1,000 miles
3 6 9 12 15
18
21
24
27
30
33
36
39
42 45 48 51
54
57
60
months whichever comes
first)
or months
6 12 18 24 30
36
42
48
54
60
66
72
78
84 90 96 102
108
114
120
SERVICE
BRAKES
Brake
fluid
- - - I - - - I - - - I - - - I - - - I
Brake
system
for
fluid
leakage
I I I I I I I I I I I I I I I I I I I I
Brake
function
I I I I I I I I I I I I I I I I I I I I
*
Front
disc
brake
pads
and
discs
wear
- I - I - I - I - I - I - I - I - I - I
*
Rear
brake
lining
and
drum
wear
- I - I - I - I - I - I - I - I - I - I
Brake
pedal
travel
and
play
I I I I I I I I I I I I I I I I I I I I
Pipes and hoses for loose
connections or damage
I I - I - I - I - I - I - I - I - I - I
PARKING
BRAKE
Parking
brake
function
I I I I I I I I I I I I I I I I I I I I
Parking
brake
lever
travel
I I I I I I I I I I I I I I I I I I I I
Cables for looseness or damage and
guide for damage
I I I I I I I I I I I I I I I I I I I I
Ratchet
for
wear
or
damage
- I - I - I - I - I - I - I - I - I - I
SUSPENSION
Leaf/Coil/Torsion bar springs for
damage
I I - I - I - I - I - I - I - I - I - I
Mount
for
looseness
or
damage
I I - I - I - I - I - I - I - I - I - I
Shock
absorbers
for
oil
leakage
- I - I - I - I - I - I - I - I - I - I
Shock absorbers mount for
looseness
- I - I - I - I - I - I - I - I - I - I
Rubber bushes of suspension wear
or damage
- I - I - I - I - I - I - I - I - - - I
Spring action for loss of balance due
to weakening
- - - I - - - I - - - I - - - I - I - I
Joint
ball
rubber
boot
for
damage
- I - I - I - I - I - I - I - I - I - I
WHEELS
Wheel
nuts
T T - T - T - T - T - T - T - T - T - T
Wheel
disc
for
damage
I I - I - I - I - I - I - I - I - I - I
Front
hub
bearing
grease
- - - - - R
- - - - - R
- - - - - R
- -
Front and rear hub bearings for
looseness
- I - I - I - I - I - I - I - I - I - I
Tire
pressure
and
damage
I I - I - I - I - I - I - I - I - I - I
Tire rotation
(Rotate as required)
OTHERS
Bolts
and
nuts
on
chassis
and
body - - - I - - - I - - - I - - - I - - - I
Lube
front
free
-
wheeling
hubs
- - - - - - - L - - - - - - - L - - - -
MAINTENANCE AND LUBRICATION 0B-9
SEVERE CONDITIONS MAINTENANCE SCHEDULE (For GENERAL EXPORT)
Severe driving conditions
A : Repeated short trips
C24SE
: C24SE Gasoline engine
B : Driving on rough roads
HFV6
: HFV6 Gasoline engine
C : Driving on dusty roads
G
:
Gasoline
engine
D : Driving in extremely cold weather and/or on salted roads
4JA1-T
: 4JA1-T Diesel engine
E : Towing trailer or climbing mountain frequently
4JH1-TC
: 4JH1-TC Diesel engine
F : Operation in high ambient temperature conditions
4JJ1 (Standard Output)
:
4JJ1 Standard Output Diesel engine
4JJ1 (High Output)
: 4JJ1 High Output Diesel engine
D
: Diesel engine
MT
:
Manual transmission
AT
:
Automatic transmission
4WD
: Four wheel drive
Condition
A
B
C
D
E
F
A+D
Engine oil
G
: Change every 5,000 km (3,000 miles) or 3 month
4JA1-T
: Change every 2,500 km (1,500 miles)
4JH1-TC
4JJ1 (Standard Output)
4JJ1 (High Output)
:
Change every 5,000 km (3,000 miles)
●
●
Engine oil filter
G
: Replace every 5,000 km (3,000 miles) or 3 month
D
: Replace every 5,000 km (3,000 miles)
●
●
Exhaust pipes and mounting
Inspect every 5,000 km (3,000 miles)
● ●
●
Air cleaner element
Replace every 20,000 km (12,000 miles)
D
: Inspect every 2,500 km (1,500 miles)
●
Steering system for looseness
or damage
Inspect every 5,000 km (3,000 miles)
●
Universal joints and sleeves
Inspect for wear and lubricate every 5,000 km (3,000 miles)
● ●
Transmission or transmission
with transfer case oil
MT
C24SE
D
Change every 20,000 km (12,000 miles)
after changing at initial 10,000 km (6,000 miles)
●
MT
HFV6
Change every 40,000 km (24,000 miles)
●
AT
Transmission:
Change every 20,000 km (12,000 miles)
● ● ●
●
●
4WD
Transfer:
Change every 20,000 km (12,000 miles)
●
Differential oil
Change every 20,000 km (12,000 miles)
after changing at initial 10,000 km (6,000 miles)
●
Front brake pads and discs
wear
Inspect every 5,000 km (3,000 miles)
● ● ●
Rear brake lining and drum
wear
Inspect every 5,000 km (3,000 miles)
● ● ●
Interval
Item
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