Isuzu KB P190. Manual — part 1164
7B1-50 MANUAL TRANSMISSION
Torque Specifications (Cont'd)
N
⋅⋅⋅⋅m (kgf⋅⋅⋅⋅m/lb⋅⋅⋅⋅ft)
RTW57BLF000301
MANUAL TRANSMISSION 7B1-51
TROUBLESHOOTING
1. ABNORMAL NOISE
1) NOISY IN NEUTRAL
Checkpoint
Trouble
Cause
Countermeasure
Replenish or replace the gear
oil
Insufficient or improper gear
oil
NG
Mainshaft splines
Synchronizer clutch hub
splines
Replace the main shaft and
the synchronizer clutch hub
Replace the gear(s)
Replace the flywheel pilot
Worn splines
Worn or scuffed gear tooth
contact surfaces
Flywheel pilot bearing
Worn flywheel pilot bearing
Bearings (Mainshaft,
countershaft, and transfer
shaft)
Gears (Mainshaft,
countershaft, reverse idler
gear and transfer gears)
Replace the bearing(s)
Worn or broken bearing(s)
OK
NG
NG
NG
NG
OK
OK
OK
Gear oil
Transmission
Realign the transmission
Transmission misalignment
OK
NG
7B1-52 MANUAL TRANSMISSION
2) NOISY OPERATION
Checkpoint
Trouble
Cause
Countermeasure
Replenish or replace the gear
oil
Insufficient or improper engine
oil
NG
Replace the gear(s)
Replace the gear(s)
Replace the bearing(s)
Gears (Gear whining)
Lack of backlash between
meshing gears
Free running gears seizing on
the thrust face or the inner
face
Bearings (Hissing, thumping
or bumping)
Worn or broken bearing(s)
Gears (Squealing at high
speeds)
Replace the gear(s)
Gears (Growling, humming, or
grinding)
Worn, chipped, or cracked
gear(s)
NG
NG
NG
NG
OK
OK
OK
OK
Gear oil (Metallic rattling)
MANUAL TRANSMISSION 7B1-53
2. HARD SHIFTING
Checkpoint
Trouble
Cause
Countermeasure
Change lever play
Clutch pedal free play
Repair or replace the
applicable parts and regrease
Readjust the clutch pedal free
play
Worn change lever sliding
portions
Improper clutch pedal free
play
Change lever operation
Repair or regrease the change
lever assembly
Replenish or replace the
engine oil
Hard operating change lever
caused insufficient grease
Insufficient or improper gear
oil
OK
OK
NG
NG
NG
NG
OK
OK
Gear oil
Continued on the next page
Shift rod and quadrant box
sliding faces, and other parts
Replace the shidt rod and/or
the quadrant box
Worn shift rod and/or sliding
faces
Repair or replace the sleeve
Sleeve movement failure
NG
NG
OK
Shift block sleeve movement
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст