Isuzu KB P190. Manual — part 1121
UNIT REPAIR (JR405E) 7A4-7
16ASSY047
11.High clutch hub, bearing, and bearing race
• Remove the clutch hub, bearing (with bearing race), and
the bearing race.
• Remove the bearing (with bearing race) and the bearing
race from the high clutch hub.
• Inspect the bearing race surfaces for damage.
17ASSY040
12.Front sun gear, bearing, and bearing race
• Remove the bearing, the front sun gear, and the bearing
race.
• Remove the bearing and the bearing race from the front
sun gear.
• Inspect the bearing race surfaces for damage.
19ASSY113
13.2-4 brake retainer
• Remove the brake seal ring and the sleeve.
23ASSY030
• Attach the spring compressor to the transmission case.
Spring compressor: 5-8840-2764-0
24ASSY029
• Force out the 2-4 brake retainer and remove the snap
ring.
NOTE:
Overturning the spring compressor will damage the 2-4
brake retainer.
• Remove the spring compressor.
7A4-8 UNIT REPAIR (JR405E)
25ASSY019
• Remove the 2-4 brake retainer and return spring.
26ASSY026
14.Carrier assembly (Carrier and low clutch assembly),
bearing, bearing race, and 2 – 4 brake assembly
• Pull the carrier assembly, the bearing, the bearing race
and the 2-4 brake assembly (Dish plate, retaining plate,
drive plate, and driven plate) from the transmission case
at the same time.
• Remove the bearing, the bearing race, and the 2-4
brake assembly from the carrier assembly.
27U-SPG02
• Remove the 3 brake springs from the transmission case.
28L&R06
15.Low and reverse brake
• Remove the snap ring.
• Pull the low and reverse brake free.
16.Rear extension (2WD) or Adapter case (4WD)
• Rotate the transmission case so that the oil pan opening
is facing up.
• Remove the 10 bolts and the rear extension (2WD) or
the adapter case (4WD).
UNIT REPAIR (JR405E) 7A4-9
29ASSY091
17.Output shaft
• Pull the output shaft from the transmission case.
30ASSY089
• Remove the bearing (with bearing race) from the
transmission case.
31ASSY124
18.Parking pawl, shaft, spring, and spacer
Remove the parking pawl, shaft, spring and spacer from the
transmission case.
36ASSY075
19.Actuator support
Remove the actuator support from the transmission case.
37ASSY074
20.Low one-way clutch inner race and bearing
• Loosen the 7 bolts securing the low one-way clutch inner
race.
NOTE:
Loosen the bolts a little at a time as uniformly as possible
to prevent the inner race from tilting and becoming
jammed.
• Remove the 6 bolts. Support the low one-way clutch
inner race with your hand and remove the final bolt.
7A4-10 UNIT REPAIR (JR405E)
39ASSY006
• Remove the bearing and the low one-way clutch inner
race from the transmission case.
• Remove the bearing from the low one-way clutch inner
race.
40ASSY005
21.Low and reverse brake return spring
Remove the low and reverse brake return spring from the
transmission case.
41L&R02
22.Low and reverse brake piston
• Force compressed air (390 kPa/4.0 kgf/cm
2
/57 psi)
through the transmission case oil passages.
42ASSY004
• Remove the low and reverse brake piston from the
transmission case.
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