Isuzu KB P190. Manual — part 1138
UNIT REPAIR (JR405E) 7A4-75
24ASSY047
• Install the high clutch hub and the bearing race to the
transmission case.
25R&H42
11.Clutch pack (reverse and high clutch assembly)
• Install the bearing (with bearing race) to the clutch pack.
NOTE:
•••• The black side (bearing race) of the bearing must
contact the clutch pack.
•••• Apply Vaseline to the bearing.
26ASSY049
• Install the clutch pack and bearing to the transmission
case.
27ASSY051
• Install the bearing to the clutch pack.
NOTE:
Apply Vaseline to the bearing.
RTW47ASH000101
Total end play measurement
• Install the bearing race (oil pump) to the clutch pack.
• Measure the distance (A) between the oil pump
installation surface and the bearing race.
7A4-76 UNIT REPAIR (JR405E)
RTW47ASH000201
• Measure the distance (B) between the bearing race
installation surface and the machined surface.
• Calculate the total end play using the following formula.
Total end play = distance (A) – distance (B)
If the measured and calculated end play is outside the
specified range, replace the existing bearing race with a
bearing race of the proper size (thickness).
Total end play = 0.25~0.55 mm (0.0098~0.0217 in)
Available oil pump bearing race thicknesses
1.4 mm (0.055 in)
1.6 mm (0.063 in)
1.8 mm (0.071 in)
2.0 mm (0.079 in)
2.2 mm (0.087 in)
2.4 mm (0.094 in)
RTW47ASH000201
28ASSY058
12.Input shaft
Install the input shaft.
29PUMP02
13.Oil pump assembly
• Install a new O-ring to the outside of the oil pump.
• Install the bearing race to the oil pump.
NOTE:
Apply Vaseline to the bearing race.
UNIT REPAIR (JR405E) 7A4-77
30ASSY067
• Apply ATF to the O-ring at the outside of the oil pump.
• Install the oil pump assembly to the transmission case.
• Apply sealing agent (TB1215) to the threaded surfaces
of the 8 fixing bolts and tighten to the specified torque.
Torque: 58 N
⋅⋅⋅⋅m (5.9 kgf⋅⋅⋅⋅m/43 Ib⋅⋅⋅⋅ft)
31ASSY068
14.O-ring
Install a new O-ring to the input shaft.
32ASSY116
15.Converter housing
Install the converter housing and tighten the bolts to the
specified torque.
Torque: 53 N
⋅⋅⋅⋅m (5.4 kgf⋅⋅⋅⋅m/39 Ib⋅⋅⋅⋅ft)
33ASSY075
16.Actuator support
Install the actuator support.
34ASSY077
17.Parking pawl, shaft, spring, and spacer
Install the parking pawl, the shaft, the spring, and the
spacer.
7A4-78 UNIT REPAIR (JR405E)
35ASSY082
36ASSY084
37ASSY086
38OUTPUT25
29ASSY089
18.Output shaft
• Install a new seal ring to the output shaft assembly.
• Measure the gap between the seal ring and the ring
groove.
If the gap is outside the specified range, the output shaft
must be replaced.
Seal ring and ring groove gap:
0.10~0.25 mm (0.0039~0.0098 in)
• Install the bearing to the case.
NOTE:
•••• Apply Vaseline to the bearing (with bearing race).
•••• The black side (bearing race) of the bearing must be
visible.
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