Isuzu KB P190. Manual — part 1032

ON-VEHICLE SERVICE (AW30–40LE) 7A3-43

19.Remove the under cover (1).

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20.Remove the torque converter bolts by turning the

crank shaft.

21.Remove the four transmission bolts.

22.Disconnect the two fuel pipe clips (1) on the

transmission crossmember left side.

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23.Support transmission assembly with a

transmission jack.

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24.Support engine assembly with a engine jack.

25.Remove the transmission crossmember.

• Remove the transmission mount nuts.
• Remove the transmission crossmember bolts

and nuts.

26.Remove the transmission assembly from the

vehicle.

7A3-44 ON-VEHICLE SERVICE (AW30–40LE)

Installation

1. Attach the transmission assembly to the engine.

• Slowly raise transmission jack until front of the

transmission assembly is aligned with rear of

the engine.

• Attach the transmission assembly to the

engine.

• Tighten engine transmission bolts as shown in

the figure.

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2. Install the transmission crossmember.

• Install the transmission crossmember bolts and

nuts.

• Install the transmission mount nuts.

Torque: Crossmember

∼∼∼∼ Frame

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76 N

⋅⋅⋅⋅m (7.8 kgf⋅m/56 lb⋅ft)

Crossmember

∼∼∼∼ Transmission mounting

･････････････

52 N

⋅⋅⋅⋅m (5.3 kgf⋅m/38 lb⋅ft)

ON-VEHICLE SERVICE (AW30–40LE) 7A3-45

3. Remove a engine jack.

4. Remove a transmission jack.

5. Connect the two fuel pipe clips (1) on the

transmission crossmember left side.

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6. Install the torque converter bolts.

Torque: 29 N

⋅⋅⋅⋅m(3.0 kgf⋅m/22 lb⋅ft)

NOTE: Do not reuse the torque converter bolts.

7. Install the under cover(1).

Torque: 8 N

⋅⋅⋅⋅m(0.8 kgf⋅m/69 lb⋅in)

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8. Connect two ATF pipes.

Torque: 44 N

⋅⋅⋅⋅m(4.5 kgf⋅m/33 lb⋅ft)

9. Install the ATF pipe bolt (1).

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10.Connect the starter assembly with shift cable

bracket.

Torque: 76 N

⋅⋅⋅⋅m(7.7 kgf⋅m/56 lb⋅ft)

11.Connect the shift cable bracket on the

transmission side.

12.Install the fuel pipe bracket bolt (1) on clutch

housing lower left side.

Torque: 76 N

⋅⋅⋅⋅m(7.7 kgf⋅m/56 lb⋅ft)

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13.Install the oil level gauge and upper guide tube.

7A3-46 ON-VEHICLE SERVICE (AW30–40LE)

14.Connect the transmission harness connector (2)

and two clips (1).

2

1

1

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15.Connect the shift cable (1) to the transmission

side.

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16.Connect the fuel pipe clip (1).

1

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17.Connect the input sensor harness clip.

18.Connect the input sensor connector (1), ATF

temperature sensor connector (3), neutral start

(mode) switch connector (4), output sensor

connector (5) and clip (2).

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