Isuzu KB P190. Manual — part 132
4C1-24 FRONT WHEEL DRIVE
Important Operations
3. Lock Pin
Break staking on the lock pin using a 5 mm (0.20 in.) diameter
drill.
4. Cross Pin
Remove the cross pin using a soft metal rod and a hammer.
FRONT WHEEL DRIVE 4C1-25
Inspection and Repair
Make all necessary adjustments, repairs, and part replacements if wear, damage, or other problems are discovered
during inspection.
• Ring gear, pinion gear
• Bearing
• Side gear, pinion gear, cross pin
• Differential cage, carrier
• Thrust washer
• Oil seal
Visual Check
Inspect the following parts for wear, damage, or other
abnormal conditions.
Ring Gear Replacement
(1) The ring gear should always be replaced with the drive
pinion as a set.
(2)
When installing the ring gear, apply LOCTITE 271 or
equivalent to the threaded hole and bolt.
(3)
Tighten the fixing bolts in a diagonal sequence as
illustrated.
(4) Discard used bolts and install new ones.
Bolt Torque
N
⋅m (kgf⋅m/lb⋅ft)
108
± 9.8 (11 ± 1/79.6 ± 7.2)
Clearance Between the Differential Pinion
and the Cross Pin
mm(in)
Standard Limit
0.05 - 0.10 (0.002 - 0.004)
0.2 (0.008)
Clearance Between the Side Gear and the
Differential Box
mm(in)
Standard Limit
0.03 - 0.10 (0.001 - 0.004)
0.15 (0.006)
4C1-26 FRONT WHEEL DRIVE
Play in Splines Between the Side Gear
and the Axle Shaft
mm(in)
Standard Limit
0.07 - 0.36 (0.003 - 0.014)
0.25 (0.010)
FRONT WHEEL DRIVE 4C1-27
Reassembly
Minor Components
Reassembly Steps
1.
Differential
cage
2.
Thrust
washer
3.
Side
gear
▲ 4. Pinion gear
▲ 5. Cross pin
▲ 6. Lock pin
▲ 7. Ring gear
▲ 8. Bolt
Important Operations
4. Pinion Gear
Install the pinion gear by engaging it with the side gears while
turning both pinion gears simultaneously in the same direction.
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