Isuzu KB P190. Manual — part 235

ENGINE MECHANICAL 6A – 135

INTER COOLER

REMOVAL AND INSTALLATION

RTW46ALF001001

Removal Steps

1. Radiator grille

2. Front bumper fascia

3. Front bumper inpact support assembly

4. Inter cooler

Installation Steps

4.

Inter cooler

3. Front bumper inpact support assembly

2. Front bumper fascia

1. Radiator grille

6A – 136 ENGINE MECHANICAL

RTW36ASH000601

Removal

1. Radiator Grille

• Refer to removal procedure in Sheet Metal section.

RTW36ASH000501

2. Front Bumper Fascia

• Remove the nine clips and four screws.
• Disconnect the fog light harness connectors.

RTW46ASH002101

3. Front Bumper Impact Support Assembly

• Remove the nut and two bolts.

4. Inter Cooler

• Remove the nut and two bolts.
• Disconnect the air hose.

Installation

4. Inter Cooler

• Tighten the nut and two bolts.

3. Front Bumper Impact Support Assembly

• Tighten the nut and two bolts.

2. Front Bumper Fascia

• Install the nine clips and four screws.
• Connect the fog light harness connectors.

1. Radiator grille

• Refer to installation procedure in Sheet Metal section.

ENGINE MECHANICAL 6A – 137

SPECIAL TOOLS

Illustration

Tool Number

Tool Name

5-8840-0201-0 Filter

Wrench

5-8840-0253-0 Filter

Wrench

5-8840-2675-0 Compression

Gauge

5-8531-7001-0

Adapter; Compression Gauge

5-8840-2723-0

Nozzle Holder Remover

5-8840-0019-0 Sliding

Hammer

5-8521-0002-0 Universal

Puller

5-8840-2360-0

Oil Seal Remover

9-8523-1423-0 Spring

Compressor

9-8523-1212-0

Valve Guide Replacer

6A – 138 ENGINE MECHANICAL

Illustration

Tool Number

Tool Name

5-8840-2040-0 (4JA1L/TC)

5-8840-2313-0 (4JH1TC)

Cylinder Liner Installer

5-8840-2038-0

Bearing Replacer; Camshaft

5-8840-2000-0

Pilot Bearing Remover

5-8522-0024-0

Pilot Bearing Installer

5-8840-2033-0

Oil Seal Installer

5-8840-9018-0

Piston Ring Compressor

5-8840-2359-0

Oil Seal Installer

9-8522-0020-0

Crankshaft Timing Gear Installer

5-8840-0266-0 Angle

Gauge

5-8840-0214-0 Gear

Stopper

5-8840-2039-0 (4JA1L/TC)

5-8840-2304-0 (4JH1TC)

Cylinder Liner Remover