Isuzu KB P190. Manual — part 531
6C-6 ENGINE FUEL (C24SE)
Fuel Filter
Inspection
1. Replace the fuel filter if the fuel leaks from fuel filter
body or if the fuel filter body itself is damaged.
2.
Replace the filter if it is clogged with dirt or
sediment.
Installation
1. Install the filter to holder from fuel tank front side.
NOTE: Attend direction of fuel filter. (1) to engine side
(2) to fuel tank side.
NOTE: Verify to hang holder hook to fuel filter.
RTW36CSH000301
2. Connect the quick connector from the fuel tube to
the fuel filter.
NOTE: Pull of the left checker into the fuel pipe.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.
3. Tighten fuel filler cap until at least one click are
heard.
4. Connect the battery ground cable.
Inspection
After installation, start engine and check for fuel
leakage.
In–Tank Fuel Filter
The filter is located on the lower end of fuel pickup tube
in the fuel tank. It prevents dirt from entering the fuel
pipe and also stops water unless the filter is completely
submerged in the water. It is a selfcleaning type, not
requiring scheduled maintenance. Excess water and
sediment in the tank restricts fuel supply to the engine,
resulting in engine stoppage. In such a case, the tank
must be cleaned thoroughly.
ENGINE FUEL (C24SE) 6C-7
Fuel Pump Flow Test
If reduction of fuel supply is suspected, perform the
following checks.
1. Make sure that there is fuel in the tank.
2. With the engine running, check the fuel feed pipe
and hose from fuel tank to injector for evidence of
leakage. Retighten, if pipe or hose connection is
loose. Also, check pipes and hoses for squashing
or clogging.
3. Insert the hose from fuel feed pipe into a clean
container, and check for fuel pump flow rate.
4. Connect the pump relay terminals (2) with a
jumper wire (1) as shown and start the fuel pump
to measure delivery.
RTW36CSH000201
CAUTION: Never generate sparks when connecting
a jumper wire.
Delivery Delivery
15 seconds
0.38 liters minimum
If the measure value is out of standard, conduct the
pressure test.
Pressure test
For the pressure test to the fuel system, see Section 6E
“Fuel Control System".
6C-8 ENGINE FUEL (C24SE)
Fuel Pump
Fuel Pump and Associated Parts
RTW46FMF000401
Legend
(6) Fuel Tube/Quick Connector
(1) Fuel Feed Port
(7) Retainer Ring (Fuel Pump Lock)
(2) Fuel Return Port
(8) Seal; Fuel Pump
(3) Fuel Emission Port
(9) Fuel Tank Assembly
(4) Fuel Pump and Sender Assembly
(10) Evapo Tube/Quick Connector
(5) Connector; Fuel Feed Pump & Sender
Removal
CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis, see Section “Driveability and Emission".
1. Remove fuel tank assembly (9). Refer to “Fuel
Tank Removal" in this section.
2. Disconnect the quick connector (6) into the fuel
tube from fuel pump.
3. Disconnect the quick connector (10) into the evapo
tube from fuel pump.
ENGINE FUEL (C24SE) 6C-9
3. Remove the retainer ring (7) from the fuel tank
with the removal tool 5-8840-2602-0.
140R100035
4. Remove slowly the fuel pump (4) from the fuel
tank as no bend float arm.
NOTE: Cover opening for the fuel pump on fuel tank to
prevent any dust enthering.
5. Discard fuel pump seal (8) because it cannot be
reusable.
Installation
1. Clean the seal surface of the fuel tank and the fuel
pump.
NOTE: If there is dust on the seal surface, it becomes
cause of fuel leak.
2. Install the new fuel pump seal (8) to opening of the
fuel tank as along the groove.
3. Install slowly the fuel pump (4) into the fuel tank as
no bend float arm.
4. Set flange of the fuel pump on fuel pump seal as
mating convexity of the fuel pump and reentrant of
the fuel tank.
5. Lock slowly the retainer ring (7) to the fuel tank
with the remover tool 5-8840-2602-0.
6. Connector the quick conector (10) into the evapo
tube to fuel pump.
7. Connect the quick connector (6) into the fuel tube
to fuel pump.
NOTE: Pull off the left ckecker into the fuel pipe.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.
8. Check leak.
Methed of leak check.
(1) Plug end of quick connector and breather hose
(Pull off the breather hose from fuel tank) and
tighten fuel filler cap until at least one click are
heard.
(2) Apply water soap around the fuel pump seal
area.
(3) Pressure air into the fuel tank from end of
breather pipe at 5psi (34.3 kPa/2.8kgf/cm
2
)
over 15 seconds.
(4) Verify no bubbles around the fuel pump seal
area.
8. Install the fuel tank assembly (9).
NOTE: Refer to “Install the fuel tank” in this section.
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