Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual — part 577
POWER ASSISTED SYSTEM
2A–37
Removal
1. Remove wheel and tire assembly. Refer to Wheel
Replacement in Suspension section.
2. Remove nut and cotter pin, then use remover
J–36831 to disconnect outer track rod assembly at
the center track rod.
CAUTION: Be careful not to damage the ball joint
boot.
433RS009
3. Remove nut and cotter pin then use remover J–36831
to remove outer track rod assembly from the knuckle
arm.
CAUTION: Be careful not to damage the ball joint
boot.
433RS013
4. Remove outer lock nut.
5. Apply setting marks (1) to ensure reassembly of the
parts in their original position, then remove outer rod
end assembly.
433RS014
6. Remove inner lock nut.
NOTE: For either outer rod, the screw on the right side of
the vehicle is threaded counterclockwise.
7. Apply setting marks (1) to ensure reassembly of the
parts in their original position, then remove inner rod
end.
433RS015
Inspection and Repair
Make necessary correction or parts replacement if wear,
damage, corrosion, bending, deteriorations or any other
abnormal condition are found through inspection.
Check the following parts:
D
Rod end assembly
D
Ball joint (Boot, screws and tapered surfaces)
2A-38
POWER ASSISTED SYSTEM
Installation
1. Install inner rod end and align the setting marks
applied during disassembly.
2. Tighten the inner lock nut to specified torque.
Torque: 118 N·m (87 lb ft)
NOTE: For either outer rod, the screw on the right side of
the vehicle is threaded counterclockwise.
3. Install outer rod end assembly and align the setting
marks applied during disassembly.
4. Tighten the outer lock nut to specified torque.
Torque: 118 N·m (87 lb ft)
5. Install knuckle arm nut and cotter pin then tighten the
nut to the specified torque, with just enough additional
torque to align cotter pin holes. Install new cotter pin.
Torque: 98 N·m (72 lb ft)
6. Install center track rod and nut and cotter pin then
tighten the nut to the specified torque, with just
enough additional torque to align cotter pin holes.
Install new cotter pin.
Torque: 98 N·m (72 lb ft)
NOTE: If replacing the track rod, adjust the new track rod
length.
Rod length: 328.3 mm (12.93 in)
433RS016
NOTE: Adjust the toe-in. Refer to Front End Alignment
Inspection and Adjustment in this section.
POWER ASSISTED SYSTEM
2A–39
Relay Lever
Relay Lever and Associated Parts
433RS017
Legend
(1) Bolt and Nut
(2) Relay Lever and Bracket
(3) Bracket
(4) Relay Lever
(5) Nut and Washer
(6) Nut and Cotter Pin
Removal
1. Raise the vehicle and support the frame with suitable
safety stands.
2. Remove nut and cotter pin then use remover J–36831
to disconnect relay lever at the center track rod.
433RS011
2A-40
POWER ASSISTED SYSTEM
3. Remove stabilizer bar bolt and nut and push the
stabilizer bar aside, then remove the relay lever bolts
and nuts.
433RS018
4. Remove relay lever and bracket.
5. Remove relay lever nut and washer.
6. Remove relay lever, use remover J–22912–01 to
remove relay lever from the bracket.
433RS019
7. Remove bracket.
Installation
1. Install bracket.
2. Install relay lever.
3. Install nut and washer and tighten the nut to the
specified torque.
Torque: 118 N·m (87 lb ft)
4. Install relay lever and bracket.
5. Install bolt and nut and tighten it to the specified
torque.
Torque: 44 N·m (33 lb ft)
6. Install nut and cotter pin and tighten the nut to the
specified torque, with just enough additional torque to
align cotter pin holes. Install new cotter pin.
Torque: 59 N·m (43 lb ft)
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