Nissan Almera Tino V10. Manual — part 917
MT-46
[RS6F51R]
MAINSHAFT AND GEARS
Baulk ring clearance
●
Double cone synchronizer (1st and 2nd)
Check clearance of outer baulk ring, synchronizer cone, and
inner baulk ring of 1st and 2nd double cone synchronizers, fol-
lowing procedure below.
CAUTION:
Outer baulk ring, synchronizer cone, and inner baulk ring
as a set control clearance A and B. If measurement exceeds
service limit value, replace all of them as a set.
1.
Using a dial gauge, measure clearance A at 2 or more points
diagonally opposite, and calculate mean value.
2.
Using a feeler gauge, measure clearance B at 2 or more points
diagonally opposite, and calculate mean value.
Bearing
Check items below. If necessary, replace them with new ones.
●
Damage and rough rotation of bearing
SCIA0950E
Clearance A
Standard
: 0.6 - 0.8 mm (0.024 - 0.031 in)
Limit value
: 0.2 mm (0.008 in) or less
SCIA0951E
Clearance B
Standard
: 0.6 - 1.1 mm (0.024 - 0.043 in)
Limit value
: 0.2 mm (0.008 in) or less
SMT139E
MTF0041D
MAINSHAFT AND GEARS
MT-47
[RS6F51R]
D
E
F
G
H
I
J
K
L
M
A
B
MT
ASSEMBLY
1.
Install reverse main gear.
CAUTION:
Be careful with orientation of reverse main gear.
2.
Install 1st bushing.
3.
Install needle bearing, and then 1st main gear.
4.
Install spread spring, shifting insert and 1st-2nd synchronizer
hub onto 1st-2nd coupling sleeve.
CAUTION:
●
Be careful with orientation of synchronizer hub.
●
Do not reuse 1st-2nd synchronizer hub.
MCIA0034E
SCIA0992E
SCIA0940E
SCIA0921E
MT-48
[RS6F51R]
MAINSHAFT AND GEARS
●
Be careful with orientation of coupling sleeve.
●
Be sure not to hook center projection of 2 spread springs
on same shifting insert.
5.
Install 1st gear synchronizer assembly onto mainshaft, and syn-
chronizer hub assembly onto mainshaft.
CAUTION:
●
Outer baulk ring, synchronizer cone, and inner baulk ring
on 2nd gear-side must have been removed.
●
Be careful with orientation of coupling sleeve.
6.
Install 2nd bushing.
7.
Install outer baulk ring, synchronizer cone, and inner baulk ring
on 2nd gear-side.
8.
Install 2nd needle bearing and 2nd gear.
SCIA0989E
MCIA0145E
SCIA0941E
SCIA0942E
MAINSHAFT AND GEARS
MT-49
[RS6F51R]
D
E
F
G
H
I
J
K
L
M
A
B
MT
9.
Install 3rd main gear.
CAUTION:
Be careful with orientation of 3rd main gear.
10. Install 3rd-4th mainshaft spacer.
11. Select suitable adjusting shim so that dimension “C1” satisfies
standard value below, and install it onto mainshaft.
Adjusting Shim
CAUTION:
Only one adjusting shim can be selected.
12. Install 4th main gear.
CAUTION:
Be careful with orientation of 4th main gear.
SCIA0943E
Standard for dimension C1
: 173.85 - 173.95 mm
(6.844 - 6.848 in)
SCIA0944E
Thickness
Part number
Thickness
Part number
0.52 mm (0.0205 in)
0.60 mm (0.0236 in)
0.68 mm (0.0268 in)
0.76 mm (0.0299 in)
32238 8H500
32238 8H501
32238 8H502
32238 8H503
0.84 mm (0.0331 in)
0.92 mm (0.0362 in)
1.00 mm (0.0394 in)
1.08 mm (0.0425 in)
32238 8H504
32238 8H505
32238 8H506
32238 8H507
SCIA0945E
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