Nissan Almera Tino V10. Manual — part 17
I
Clean old grease and abrasive materials off the grease
application area.
SCL815
NOTE:
I
Equally apply a coat [approximately 1 mm (0.04 in) thick] of
clutch sleeve grease to withdrawal lever and holder spring
frictional surfaces.
I
Apply a coat of clutch sleeve grease to the grooves on contact
surfaces of the withdrawal lever ball pin and inner surface of
release bearing so that grease application, make sure that
grease is flush with grooves.
I
Equally apply a thin coat of clutch sleeve grease to release
bearing frictional surface. After grease application, install
release bearing. Wipe off excess grease forced out during
bearing installation. Remove release bearing.
2.
Installation is in the reverse order of removal.
GI
MA
EM
LC
EC
FE
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
CLUTCH RELEASE MECHANISM
RS5F50A
Installation (Cont’d)
CL-21
Components
NLCL0031
NCL054
SCL229
Inspection and Adjustment
NLCL0032
CLUTCH DISC
NLCL0032S01
I
Check clutch disc for wear of facing.
Wear limit of facing surface to rivet head:
MODEL 240, MODEL 215
(Part number 30100-
2F205)
0.3 mm (0.012 in)
Wearing thickness of facing:
MODEL 240, MODEL 215
(Part number 30100-
2F215)
1.3 mm (0.051 in)
SCL221
I
Check clutch disc for backlash of spline and runout of facing.
Maximum spline backlash (at outer edge of disc):
MODEL 215
0.9 mm (0.035 in)
MODEL 240
1.0 mm (0.039 in)
Runout limit:
1.0 mm (0.039 in)
Distance of runout check point (from hub center):
MODEL 215
102.5 mm (4.04 in)
MODEL 240
115 mm (4.53 in)
CLUTCH DISC, CLUTCH COVER AND
FLYWHEEL
RS5F70A, RS5F50A
Components
CL-22
I
Check clutch disc for burns, discoloration or oil or grease leak-
age. Replace if necessary.
SCL466-C
CLUTCH COVER
NLCL0032S02
I
Check clutch cover installed on vehicle for unevenness of dia-
phragm spring toe height.
Uneven limit:
MODEL 240
0.7 mm (0.028 in)
MODEL 215
(Part number 30210-BU000)
0.7 mm (0.028 in)
MODEL 215
(Part number 30210-BU010)
0.8 mm (0.031 in)
I
If out of limit, adjust the height with Tool.
AEM100
FLYWHEEL
NLCL0032S03
I
Check contact surface of flywheel for slight burns or discolora-
tion. Repair flywheel with emery paper.
I
Check flywheel runout.
Maximum allowable runout:
Refer to EM-95, “Flywheel Runout” (QG engine
models), and EM-221, “Flywheel Runout (YD engine
models)”.
NCL055
NCL056
Installation
NLCL0033
I
Insert Tool into clutch disc hub when installing clutch cover and
disc.
I
Be careful not to allow grease to contaminate clutch fac-
ing.
I
Tighten bolts in numerical order.
First step:
: 10 - 20 N·m (1 - 2 kg-m, 7 - 14 ft-lb)
Final step:
QG engine models (215)
: 22 - 29 N·m (2.2 - 3.0 kg-m, 15 - 21 ft-lb)
YD22DDTi engine model (240)
: 35 - 44 N·m (3.5 - 4.5 kg-m, 26 - 32 ft-lb)
GI
MA
EM
LC
EC
FE
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
CLUTCH DISC, CLUTCH COVER AND
FLYWHEEL
RS5F70A, RS5F50A
Inspection and Adjustment (Cont’d)
CL-23
Clutch Control System
NLCL0034
Type of clutch control
Hydraulic
Clutch Master Cylinder
NLCL0035
Unit: mm (in)
Inner diameter
15.87 (5/8)
Clutch Operating Cylinder
NLCL0036
Unit: mm (in)
Inner diameter
19.05 (3/4)
Clutch Disc
NLCL0038
Unit: mm (in)
Engine
QG18DE
YD22DDTi
Model
215
240
Part number 30100-2F205
Part number 30100-2F215
Facing size (Outer dia.
×
inner
dia.
×
thickness)
215
×
140
×
3.5 (8.46
×
5.51
×
0.138)
216
×
153
×
3.45 (8.50
×
6.02
×
0.1358)
240
×
160
×
3.5 (9.45
×
6.30
×
0.138)
Thickness of disc assembly with
load
7.6 - 8.0 (0.299 - 0.315) with 4,904
N (500 kg, 1,103 lb)
7.3 - 7.9 (0.2874 - 0.3110) with
4,900 N (499.8 kg, 1102 lb)
7.5 - 8.1 (0.295 - 0.319) with 6,865
N (700.2 kg, 1,543.3 lb)
Wear limit of facing surface to
rivet head
0.3 (0.012)
—
0.3 (0.012)
Wearing thickness of facing
—
1.3 (0.051)
1.3 (0.051)
Runout limit of facing
1.0 (0.039)
Distance of runout check point
(from the hub center)
102.5 (4.04)
115 (4.53)
Maximum backlash of spline (at
outer edge disc)
0.9 (0.035)
1.0 (0.039)
Clutch Cover
NLCL0039
Unit: mm (in)
Engine
QG18DE
YD22DDTi
Model
215
240
Part number 30210-BU000
Part number 30210-BU010
Full-load
4,413 N (450 kg, 992 lb)
4,400 N (448.8 kg, 989.1 lb)
Uneven limit of diaphragm spring
toe height
0.7 (0.028)
0.8 (0.031)
0.7 (0.028)
Clutch Pedal
NLCL0040
Unit: mm (in)
Clutch pedal stroke “S”
155 - 160 (6.10 - 6.30)
Pedal free play “A”
1 - 3 (0.04 - 0.12)
SERVICE DATA AND SPECIFICATIONS
(SDS)
RS5F70A, RS5F50A
Clutch Control System
CL-24
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст