Nissan Pathfinder (2008 year). Manual — part 193
DLN-128
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PREPARATION
PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000001282208
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
KV40104000
(
—
)
Flange wrench
• Removing self-lock nut
• Installing self-lock nut
a: 85 mm (3.35 in)
b: 65 mm (2.56 in)
ST33290001
(J-34286)
Puller
• Removing front oil seal
• Removing rear oil seal
• Removing metal bushing
KV38100500
(
—
)
Drift
• Installing front oil seal
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.
ST30720000
(J-25405)
Drift
• Installing rear oil seal
• Installing input bearing
• Installing input oil seal
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
KV40105310
(
—
)
Drift
• Installing dust cover
a: 89 mm (3.50 in) dia.
b: 80.7 mm (3.17 in) dia.
ST22360002
(J-25679-01)
Drift
• Installing side oil seal
a: 23 mm (0.91 in) dia.
b: 32 mm (1.26 in) dia.
NT659
ZZA0601D
ZZA0811D
ZZA0811D
ZZA1003D
ZZA1091D
PREPARATION
DLN-129
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ST35300000
(
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)
Drift
• Removing sun gear assembly and planetary
carrier assembly
• Removing carrier bearing
• Installing metal bushing
a: 59 mm (2.32 in) dia.
b: 45 mm (1.77 in) dia.
ST33200000
(J-26082)
Drift
• Removing input bearing
• Installing sun gear assembly and planetary
carrier assembly
• Installing input oil seal
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
ST30031000
(
—
)
Puller
• Removing carrier bearing
• Removing front drive shaft front bearing
• Removing front drive shaft rear bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
ST33710000
(
—
)
Drift
• Removing needle bearing
• Removing metal bushing
a: 24 mm (0.94 in) dia.
b: 89 mm (3.5 in)
c: 30 mm (1.18 in) dia.
ST35325000
(
—
)
Drift bar
• Removing metal bushing
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12
×
1.5P
ST33052000
(
—
)
Adapter
• Removing front drive shaft front bearing
• Removing front drive shaft rear bearing
• Installing mainshaft
a: 28 mm (1.10 in) dia.
b: 22 mm (0.87 in) dia.
ST22452000
(J-34335)
Drift
• Removing press flange snap ring
• Installing press flange snap ring
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.
c: 400 mm (15.76 in) dia.
Tool number
(Kent-Moore No.)
Tool name
Description
NT073
NT661
NT411
ZZA1057D
NT663
NT431
NT117
DLN-130
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PREPARATION
ST30911000
(
—
)
Puller
• Removing press flange snap ring
• Installing press flange snap ring
• Installing mainshaft
• Installing carrier bearing
a: 98 mm (3.86 in) dia.
b: 40.5 mm (1.594 in) dia.
KV31103300
(
—
)
Drift
• Removing press flange snap ring
• Installing press flange snap ring
• Installing carrier bearing
a: 76.3 mm (3.004 in) dia.
b: 130 mm (5.12 in)
KV38100300
(J-25523)
Drift
• Removing mainshaft rear bearing
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
ST15310000
(J-25640-B)
Drift
• Installing mainshaft rear bearing
a: 96 mm (3.78 in) dia.
b: 84 mm (3.31 in) dia.
KV40100621
(J-25273)
Drift
• Installing front drive shaft front bearing
• Installing front drive shaft rear bearing
a: 76 mm (2.99 in) dia.
b: 69 mm (2.72 in) dia.
ST30032000
(J-26010-01)
Base
• Installing front drive shaft front bearing
• Installing front drive shaft rear bearing
a: 38 mm (1.50 in) dia.
b: 80 mm (3.15 in) dia.
ST3322000
(
—
)
Drift
• Installing needle bearing
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
Tool number
(Kent-Moore No.)
Tool name
Description
NT664
NT668
ZZA1046D
ZZA0908D
NT086
NT660
ZZA1046D
PREPARATION
DLN-131
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Commercial Service Tool
INFOID:0000000001282209
Tool name
Description
Puller
• Removing companion flange
Pin punch
• Removing retainer pin
• Installing retainer pin
a: 6 mm (0.24 in) dia.
Power tool
• Removing transfer case assembly
NT077
NT410
PBIC0190E
DLN-132
< ON-VEHICLE MAINTENANCE >
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TRANSFER FLUID
ON-VEHICLE MAINTENANCE
TRANSFER FLUID
Replacement
INFOID:0000000001282211
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to
duction of Periodic Maintenance"
.
DRAINING
1.
Stop engine.
2.
Remove the drain plug and gasket and drain the fluid.
3.
Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to
CAUTION:
Do not reuse gasket.
FILLING
1.
Remove the filler plug and gasket.
2.
Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.
CAUTION:
Carefully fill fluid. (Fill up for approx. 3 minutes.)
3.
Leave the vehicle for 3 minutes, and check fluid level again.
4.
Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to
CAUTION:
Do not reuse gasket.
Inspection
INFOID:0000000001282212
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to
duction of Periodic Maintenance"
.
FLUID LEAKAGE AND FLUID LEVEL
1.
Make sure that fluid is not leaking from the transfer assembly or around it.
2.
Check fluid level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking fluid level.
3.
Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to
CAUTION:
Do not reuse gasket.
SDIA3208E
Fluid grade and capacity
: Refer to
SDIA3209E
SDIA3209E
TRANSFER OIL FILTER
DLN-133
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TRANSFER OIL FILTER
Removal and Installation
INFOID:0000000001282267
REMOVAL
1.
Remove the oil filter bolts and oil filter.
CAUTION:
• Do not damage center case or oil filter.
• Loosen bolts and detach oil filter evenly.
2.
Remove the O-rings (1) from the oil filter (2).
3.
Remove the oil filter stud from the oil filter.
4.
Remove the O-ring from the oil filter stud.
INSTALLATION
1.
Apply ATF to the new O-ring, and install it on the oil filter stud.
CAUTION:
Do not reuse O-ring.
2.
Install the oil filter stud to the oil filter.
SMT875C
WDIA0285E
SDIA3180E
SDIA3180E
DLN-134
< ON-VEHICLE MAINTENANCE >
[TRANSFER: ATX14B]
TRANSFER OIL FILTER
3.
Apply ATF to the two new O-rings (1), and install them on the oil
filter (2).
CAUTION:
Do not reuse O-rings.
4.
Install the oil filter to the transfer assembly. Tighten the bolts to
the specified torque. Refer to
CAUTION:
• Do not damage oil filter.
• Attach oil filter and tighten bolts evenly.
5.
Check the transfer fluid. Refer to
6.
Start the engine for one minute. Then stop the engine and
recheck the transfer fluid. Refer to
.
WDIA0285E
SDIA2136E
TRANSFER CONTROL UNIT
DLN-135
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
TRANSFER CONTROL UNIT
Removal and Installation
INFOID:0000000001282260
REMOVAL
1.
Set transfer state as 2WD when 4WD shift switch is at 2WD, or as AUTO when 4WD shift switch is at
AUTO.
CAUTION:
When removing transfer control unit, transfer state must be at 2WD or AUTO.
2.
Turn the ignition switch OFF and disconnect negative battery terminal.
3.
Remove the lower instrument panel LH. Refer to
.
4.
Disconnect the two transfer control unit connectors.
5.
Remove the transfer control unit bolts.
6.
Remove the transfer control unit.
INSTALLATION
Installation is in the reverse order of removal.
• When installing the transfer control unit, tighten bolts to the specified torque.
CAUTION:
Do not connect harness connector to transfer control unit when 4WD shift switch is at 4LO.
• After the installation, check perform self-diagnosis. Refer to
DLN-20, "CONSULT-III Function (ALL MODE
. If NG, adjust position between transfer assembly and transfer control unit. Refer to
"Precaution for Transfer Assembly and Transfer Control Unit Replacement"
.
LDIA0168E
Transfer control unit bolts
: 3.4 N·m (0.35 kg-m, 30 in-lb)
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