Nissan Versa Note. Manual — part 787
TM-28
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
SHIFT FORK AND FORK ROD
1.
Mainshaft front bearing
2.
Mainshaft
3.
1st main gear
4.
1st inner baulk ring
5.
1st synchronizer cone
6.
1st outer baulk ring
7.
1st-2nd synchronizer hub
8.
1st-2nd coupling sleeve
9.
Spring
10. Insert key
11. 2nd outer baulk ring
12. 2nd synchronizer cone
13. 2nd inner baulk ring
14. Snap ring
15. Thrust washer
16. 2nd main gear
17. 3rd main gear
18. 3rd baulk ring
19. 3rd-4th synchronizer hub
20. 3rd-4th coupling sleeve
21. 4th baulk ring
22. 4th main gear
23. Spacer
24. Mainshaft rear bearing
25. 5th main gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0531GB
TRANSAXLE ASSEMBLY
TM-29
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
FINAL DRIVE
1.
Retaining pin
2.
1st-2nd shift fork
3.
Bushing
4.
1st-2nd fork rod
5.
Lock pin
6.
5th-reverse fork rod
7.
5th-reverse shift fork
8.
Check ball
9.
3rd-4th shift fork
10. 3rd-4th fork rod
11. Control shaft
12. O-ring
13. Selector
14. Check ball plug
15. Bushing
16. Spring
17. Gear catch
: Apply gear oil.
: Apply Genuine Silicone RTV or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
: Replace the parts as a set.
AWBIA1480ZZ
TM-30
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000009417475
1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring.
CAUTION:
Remove in direction of input shaft (
) as shown. Rear
housing oil channel is inserted to input shaft center hole.
4. Move the shifter lever A (1) to the 3rd gear position.
NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
1.
Differential side bearing outer race
2.
Differential side bearing
3.
Final drive
: Replace the parts as a set.
JPDIC0481ZZ
SCIA1709J
PCIB1524E
TRANSAXLE ASSEMBLY
TM-31
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling
sleeve.
a. Remove retaining pin from 5th-reverse shift fork, using a suit-
able tool (A).
b. Press 5th-reverse shift fork, shift to 5th, and then engage it with
3rd gear.
c. Remove bolt (B).
d. Remove nut (C) and lock washer.
CAUTION:
• Do not reuse nut.
• Do not use an impact wrench for removal. Gears may be
damaged.
e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft, using a
suitable tool.
CAUTION:
Set claw of suitable tool to the wider side of the hub when
setting the suitable tool in 5th-reverse synchronizer hub.
7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input
gear, bushing, and adapter plate from input shaft.
8. Remove 5th main gear from mainshaft, using Tools.
9. Remove position switch from transaxle case.
JPDIC0532ZZ
PCIB1526E
Tool number
(A): KV32300QAC ( — )
(B): KV32300QAD ( — )
PCIB1527E
PCIB1627E
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